All-Inclusive Factory Service Technical manual for Hitachi Wheel Loaders Models Zaxis ZW180-5B.

This manual will assist you in diagnosing, repairing, troubleshooting, and operating for your wheel loader.

Covered Models:
   Zaxis ZW180-5B

The manual comprises 9 documents, including four Workshop Manuals, the Troubleshooting Manual, two Operational Principle Manuals, and two Wiring Diagrams

1. Workshop Manual (WNDJ-EN-SD-00)
Format: PDF, 92 pages
Language: English
Table of Contents:
   Corresponding Model
   ZF - MULTITRAC MT-L 3085 II / 3095 II
      Note
      Table of contents
      Preface
      General
      Labeling of identification plate
      Examples of contact patterns for the Gleason gear tooth system
      Conversion table
      Denomination of standard dimensions
      Tightening torques for screws
      Special tools
      Commercial tools
      1. Disassembly output and brake
      2. Disassembly axle housing
      3. Disassembly drive
      4. Disassembly differentials
      5. Reassembly differentials
      6. Reassembly input
      7. Reassembly axle housing
      8. Reassembly output and brake
   Lubrication and MaintenanceInstructions

2. Workshop Manual (WNDJ-EN-00)
Format: PDF, 744 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air
      Releasing Pressure
      Preparation
   MAINTENANCE STANDARD
      Body
      Front Attachment
   BODY
      Cab
      Counterweight
      Center Hinge
      Engine
      Radiator Assembly
      Hydraulic Oil Tank
      Fuel Tank
      Pump Device
      Control Valve
      Pilot Valve
      Brake Charge Valve
      Manifold Valve
      Solenoid Valve
      Priority Valve
      Cooling Fan System
      Ride Control Device
   TRAVEL SYSTEM
      Tire
      Drive Unit
      Axle
      Propeller Shaft
      Brake Valve
      Steering Device
      Emergency Steering Device
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
   SERVICE MANUAL REVISION REQUEST FORM

3. Workshop Manual (WNDB-EN-01)
Format: PDF, 953 pages
Language: English
Table of Contents:
   GROUP CONTENTS
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air
      Releasing Pressure
      Preparation
   STANDARD
      Body
      Travel System
      Front Attachment
      Front Attachment (Parallel Link)
      Cab
      Counterweight
      Center Hinge
      Engine
      Radiator Assembly
      Hydraulic Oil Tank
      Fuel Tank
      Pump Device
      Control Valve
      Pilot Valve
      Brake Charge Valve
      Manifold Valve
      Solenoid Valve
      Priority Valve
      Cooling Fan System
      Ride Control Device
      Parallel Link (Special Parts)
   SYSTEM
      Tire
      Drive Unit
      Axle
      Propeller Shaft
      Brake Valve
      Steering Device
      Emergency Steering Device
   ATTACHMENT
      Front Attachment
      Cylinder
      Front Attachment (Parallel Link)
      Cylinder (Parallel Link)
   SERVICE MANUAL REVISION REQUEST FORM

4. Workshop Manual (WNDB90-EN-00)
Format: PDF, 955 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air
      Releasing Pressure
      Preparation
   MAINTENANCE STANDARD
      Body
      Travel System
      Front Attachment
      Front Attachment (Parallel Link)
   BODY
      Cab
      Counterweight
      Center Hinge
      Engine
      Radiator Assembly
      Hydraulic Oil Tank
      Fuel Tank
      Pump Device
      Control Valve
      Pilot Valve
      Brake Charge Valve
      Manifold Valve
      Solenoid Valve
      Priority Valve
      Cooling Fan System
      Ride Control Device
      Parallel Link (Special Parts)
   TRAVEL SYSTEM
      Tire
      Drive Unit
      Axle
      Propeller Shaft
      Brake Valve
      Steering Device
      Emergency Steering Device
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Front Attachment (Parallel Link)
      Cylinder (Parallel Link)
   SERVICE MANUAL REVISION REQUEST FORM

5. Troubleshooting Manual (TTNDB90-EN-00(20180126))
Format: PDF, 448 pages
Language: English
Table of Contents:
   SAFETY
   GROUP CONTENTS
   OPERATIONAL PERFORMANCE TEST
   TROUBLESHOOTING
   SERVICE MANUAL REVISION REQUEST FORM
   The Attached Diagram List

6. Operational Principle Manual (TONDB-EN-01(20150216))
Format: PDF, 464 pages
Language: English
Table of Contents:
   INTRODUCTION
   SYMBOL AND ABBREVIATION
   GROUP CONTENTS
   GENERAL
   SYSTEM
   COMPONENT OPERATION
   SERVICE MANUAL REVISION REQUEST FORM

7. Operational Principle Manual (TONDB90-EN-00)
Format: PDF, 464 pages
Language: English
Table of Contents:
   INTRODUCTION
   SYMBOL AND ABBREVIATION
   GROUP CONTENTS
   GENERAL
   SYSTEM
   COMPONENT OPERATION
   SERVICE MANUAL REVISION REQUEST FORM

8. Wiring Diagram (TTNDB-EN-01_Circuit)
Format: PDF, 28 pages
Language: English
Table of Contents:
   ELECTRICAL CIRCUIT DIAGRAM 1
   ELECTRICAL CIRCUIT DIAGRAM 2
   REAR FRAME HARNESS
   REAR CONSOLE HARNESS
   FRONT FRAME HARNESS
   FRONT CONSOLE HARNES
   RIGHT CONSOLE HARNESS
   CENTER HARNESS
   RIGHT CONSOLE (MF LEVER) HARNESS
   RIGHT CONSOLE (MF LEVER) DUAL AUTO LEVELER HARNESS (OPTIONAL)
   RIGHT CONSOLE (FINGERTIP LEVER) HARNESS
   RIGHT CONSOLE (FINGERTIP LEVER) DUAL AUTO LEVELER HARNESS (OPTIONAL)
   COLUMN (HORN/WIPER SWITCH) HARNESS
   FNR SWITCH (FINGERTIP LEVER) HARNESS (OPTIONAL)
   REAR FRAME LEFT HARNESS
   HYDRAULIC OIL TANK HARNESS
   TRANSMISSION HARNESS
   RIDE CONTROL HARNESS
   LIFT ARM KICK OUT HARNESS
   DUAL AUTO LEVELER HARNESS (OPTIONAL)
   EMERGENCY STEERING HARNESS 1 (OPTIONAL)
   EMERGENCY STEERING HARNESS 2 (OPTIONAL)
   HEAD LAMP HARNESS
   AUTO SHUT-DOWN HARNESS (OPTIONAL)
   GSM HARNESS
   GPS HARNESS
   HYDRAULIC CIRCUIT DIAGRAM
   HYDRAULIC CIRCUIT DIAGRAM (PARALLEL LINK TYPE)

9. Wiring Diagram (TTNDB90-EN-00_Circuit)
Format: PDF, 28 pages
Language: English
Table of Contents:
   ELECTRICAL CIRCUIT DIAGRAM 1
   ELECTRICAL CIRCUIT DIAGRAM 2
   REAR FRAME HARNESS
   REAR CONSOLE HARNESS
   FRONT FRAME HARNESS
   FRONT CONSOLE HARNES
   RIGHT CONSOLE HARNESS
   CENTER HARNESS
   RIGHT CONSOLE (MF LEVER) HARNESS
   RIGHT CONSOLE (MF LEVER) DUAL AUTO LEVELER HARNESS (OPTIONAL)
   RIGHT CONSOLE (FINGERTIP LEVER) HARNESS
   RIGHT CONSOLE (FINGERTIP LEVER)DUAL AUTO LEVELER HARNESS (OPTIONAL)
   COLUMN (HORN/WIPER SWITCH) HARNESS
   FNR SWITCH (FINGERTIP LEVER) HARNESS (OPTIONAL)
   REAR FRAME LEFT HARNESS
   HYDRAULIC OIL TANK HARNESS
   TRANSMISSION HARNESS
   RIDE CONTROL HARNESS
   LIFT ARM KICK OUT HARNESS
   DUAL AUTO LEVELER HARNESS (OPTIONAL)
   EMERGENCY STEERING HARNESS 1 (OPTIONAL)
   EMERGENCY STEERING HARNESS 2 (OPTIONAL)
   HEAD LAMP HARNESS
   AUTO SHUT-DOWN HARNESS (OPTIONAL)
   GSM HARNESS
   GPS HARNESS
   HYDRAULIC CIRCUIT DIAGRAM
   HYDRAULIC CIRCUIT DIRGRAM (PARALLEL LINK TYPE)