All-Inclusive Factory Service Technical manual for Hitachi Wheel Loaders Models Zaxis ZW180.

This manual will assist you in diagnosing, repairing, troubleshooting, operating, and finding spare parts for your wheel loader.

Covered Models:
   Zaxis ZW180

The manual comprises 5 documents, including the Workshop Manual, Troubleshooting Manual, Operational Principle Manual, and two Parts Catalogs

1. Workshop Manual (ZW180_Workshop)
Format: PDF, 476 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air from Hydraulic Oil Tank
   BODY (UPPERSTRUCTURE)
      Cab
      Counterweight
      Center Hinge
      Hood
      Hydraulic Oil Tank
      Pump Device
      Control Valve
      Pilot Valve
      Pilot Shut-Off Valve
      Fan Pump and Motor
   BODY (TRAVEL SYSTEM)
      Tire
      Drive Unit
      Axle
      Propeller Shaft
      Brake Valve
      Charging Block
      Steering Pilot Valve
      Steering Valve
      Steering Cylinder
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
   SERVICE MANUAL REVISION REQUEST FORM

2. Troubleshooting Manual (ZW180_TM_Troubleshooting)
Format: PDF, 558 pages
Language: English
Table of Contents:
   SAFETY
   GROUP CONTENTS
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Wheel Loader Test
      Component Test
      Adjustment
   TROUBLESHOOTING
      Diagnosing Procedure
      Dr.ZX
      e-Wheel
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection
   SERVICE MANUAL REVISION REQUEST FORM
   THE ATTACHED DIAGRAM LIST

3. Operational Principle Manual (ZW180_TM_Operational)
Format: PDF, 374 pages
Language: English
Table of Contents:
   INTRODUCTION
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Control System
      ECM System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Control Valve
      Hydraulic Fan Motor
      Steering Pilot Valve
      Steering Valve
      Pilot Valve
      Charging Block
      Ride Control Valve
      Drive Unit
      Axle
      Brake Valve
      Others
   SERVICE MANUAL REVISION REQUEST FORM

4. Parts Catalog (ZW180_SASE)
Format: PDF, 396 pages
Language: English, Japan
Table of Contents:
   ENGINE
      ENGINE
      ENGINE PARTS
      COOLING DEVICE
      COOLING DEVICE PARTS
      COOLING DEVICE PIPING
      RESERVE TANK
      COOLING FAN
      FUEL TANK
      FUEL PIPING
      BREATHER
      BREATHER [EU ]
      INLET,EXHAUST DEVICE
      INLET,EXHAUST DEVICE PARTS
      INLET,EXHAUST PIPING
      RAIN CAP (APL001)
      PRE-CLEANER (APL002)
      PRE-CREANER (TURBO2)(APL003)
   POWER TRAIN
      DRIVE UNIT (TRANSMISSION,TORQUE CONVERTER)
      TORQUE CONVERTER
      TORQUE CONVERTER PIPING
      FRONT AXLE
      REAR AXLE
      PROPELLER SHAFT
      TIRE
      TIRE [EU ]
      STOPPER (OSK010)
   CHASSIS
      FRAME
      LIFTING LUG (LR)
      BELLY GUARD (BGK)
      COUNTERWEIGHT 1.3t
      ADD.COUNTERWEIGHT 620kg (CW062)
      ADD COUNTERWEIGHT 300kg (CW031)
      COVER (1)
      COVER (2)
      COVER (3)
      COVER (4)
      GAS SPRING
      GAS SPRING (WITH FULL REAR FENDER)(FRF)
      FLOOR BOARD (1)
      FLOOR BOARD (2)
      FLOOR BOARD (3)
      MUD GUARD (MDG)
      FULL REAR FENDER (FRF)
      FRONT FRAME COVER (FOR 2-SPOOL)(AP2)
      FRONT FRAME COVER (FOR 3-SPOOL)(AP3)
      FRONT FRAME COVER (FOR 4-SPOOL)(AP4)
   CAB
      CAB (WITH GPS)(ROC)
      CAB (GPS LESS)(ROC002)
      CAB (1)(WITH GPS)
      CAB (1)(GPS LESS)
      DOOR (LEFT)
      DOOR (RIGHT)
      CAB (2)
      CAB (3)
      DOOR CATCH (LEFT)
      DOOR CATCH (RIGHT)
      CAB (4)(WITH GPS)
      CAB (4)(GPS LESS)
      CAB SUPPORT
      REAR CONSOLE
      CAB (MAT)
      WASHER TANK
      RADIO (JAPAN)(CRD001)
      RADIO (EU,OCEANIA,ASIA,RUSSIA)(CRD002)
      RADIO (LATIN AMERICA)(CRD004)
      RADIO (NORTH AMERICA)(CRD003)
      STEREO (CRS001)
      REARVIEW MIRROR (BM002)
      REARVIEW MIRROR [EU ](BM001)
      FIRE EXTINGIUSHER
      STEERING COLUMN
      STEERING WHEEL (DL009,DL010)
      AIR CONDITIONER (1)
      AIR CONDITIONER (2)
      AIR CONDITIONER (3)
      AIR CONDITIONER PARTS
      AIR CONDITIONER PIPING
      SEAT BASE
      SUSPENSION SEAT (KAB)(SET001)
      HEAD REST (KAB)(SET011)
      SUSPENSION SEAT (GRAMMER)(SET003)
      SEAT (GRAMMER)
      SUSPENSION (GRAMMER)
      AIR-SUSPENSION SEAT (GRAMMER)(SET004)
      SEAT (AIR-SUSPENSION)(GRAMMER)
      AIR-SUSPENSION (GRAMMER)
      HEAD REST (GRAMMER)(NO LOGO)(SET012)
      HEAD REST (GRAMMER)(HITACHI LOGO)(SET013)
      SUSPENSION SEAT WITH HEAD REST (NO LOGO)(GRAMMER)(SET005)
      SUSPENSION SEAT WITH HEAD REST (HITACHI LOGO)(GRAMMER)[EU ](SET006)
      AIR-SUSPENSION SEAT WITH HEAD REST (NO LOGO)(GRAMMER)(SET007)
      AIR-SUSPENSION SEAT WITH HEAD REST (HITACHI LOGO)(GRAMMER)(SET008)
      COCKPIT
   ELECTRICAL SYSTEM
      ELECTRIC PARTS (FRONT)
      ELECTRIC PARTS (REAR)(1)
      ELECTRIC PARTS (REAR)(2)
      ELECTRIC PARTS (REAR)(3)
      REVERSE BUZZER (BB002)
      BATTERY (BA001)
      LARGE CAPACITY BATTERY (195G51)(BA002)
      LARGE CAPACITY BATTERY (190H52)(BA003)
      ELECTRIC PARTS (TRANSMISSION)
      LIFT ARM KICK OUT SYSTEM (BK)
      LIFT ARM AUTO-LEVELER SYSTEM (ADH)
      ELECTRIC PARTS (STEERING COLUMN)
      ELECTRIC PARTS (RIGHT CONSOLE)
      ELECTRIC PARTS (REAR CONSOLE)
      ELECTRIC PARTS (FOR 2-SPOOL)(2PL)
      ELECTRIC PARTS (MULTI)(MFL)
      CAB HARNESS
      HEAD LIGHT (CLF001)
      HEAD LIGHT [EU ](CLF002)
      WORKING LIGHT (CLF,CRL)
      REAR COMBINATION LAMP (CLR001)
      REAR COMBINATION LAMP [EU ](CLR003)
      REAR COMBINATION LAMP (RRE001)
      12V POWER UNIT (DC12V)
      GPS UNIT (GPS)
      DIFFUSED LIGHT BEACON (ROTATION TYPE)(RLY005)
      ROTARY BEACON (RLR001)
      YELLOW ROTARY BEACON (RLY004)
      DIFFUSED LIGHT BEACIN (XENON TYPE)(RLY006)
   HYDRAULIC SYSTEM
      PUMP DEVICE
      MAIN CONTROL VALVE (2-SPOOL)(2SP)
      MAIN CONTROL VALVE (3-SPOOL)(3SP)
      MAIN CONTROL VALVE (4-SPOOL)(4SP)
      PILOT VALVE (FOR 2-SPOOL)(2PL)
      PILOT VALVE (FOR 3-SPOOL)(3PL)
      PILOT VALVE (FOR 4-SPOOL)(4PL)
      PILOT VALVE (MULTI)(MFL)
      MAIN PIPING (1)
      MAIN PIPING (2)
      MAIN PIPING (FOR 3-SPOOL)(AP3)
      MAIN PIPING (FOR 4-SPOOL)(AP4)
      RIDE CONTROL (RID)
      PILOT PIPING
      PILOT PIPNG (2-SPOOL)(2PL)
      PILOT PIPING (3-SPOOL)(3PL)
      PILOT PIPING (4-SPOOL)(4PL)
      PILOT PIPNG (MULTI)(MFL)
      CHARGE PIPING
      CHARGE PIPING (RIDE CONTROL)(RID)
      CONSOLE (R)
      PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(2-SPOOL)(2PL)
      PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(3-SPOOL)(3PL)
      PILOT VALVE COVER (MULTI-FUNCTION JOYSTICK LEVER)(4-SPOOL)(4PL)
      PILOT VALVE COVER (2 FINGER LEVER)(2-SPOOL)(FN2
      PILOT VALVE COVER (2 FINGER LEVER)(3-SPOOL)(FN3)
      PILOT VALVE COVER (2 FINGER LEVER)(4-SPOOL)(FN4)
      OIL TANK
      REMOTE DRAIN (HYDRAULIC OIL)(ES)
      STEERING PARTS
      STEERING PIPING (1)
      STEERING PIPING (2)
      EMERGENCY STEERING (ES)
      BRAKE SYSTEM
      BRAKE PIPING
      GREASE PIPING (1)
      GREASE PIPING (2)
   LOADER ATTACHMENT
      LIFT ARM (1)(SLA)
      LIFT ARM (2)(SLA)
      HIGH LIFT ARM (1)(HLA)
      HIGH LIFT ARM (2)(HLA)
      LOG GRAPPLE PARTS (SLA002)
      LIFT ARM CYLINDER
      BUCKET CYLINDER
      CYLINDER GUARD
      GENERAL PURPOSE BUCKET 2.3m3 (B1H230)
      GENERAL PURPOSE BUCKET 2.7m3 (B1270)
      GENERAL PURPOSE BUCKET 2.9m3 (B1290)
      GENERAL PURPOSE BUCKET 3.1m3 (B1310)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)2.4m3 (DBH240)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)2.8m3 (DEB280)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.0m3 (DEB300)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON CUTTING EDGE)3.3m3 (DEB330)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.3m3 (D3H230)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.7m3 (B3270)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH)2.9m3 (B3290)
      GENERAL PURPOSE BUCKET (WITH BOLT-ON TOOTH,SPACE EDGE)2.8m3 (SPE280)
      ROCK BUCKET (WITH BOLT-ON TOOTH)2.2m3 (RB3220)
      ROCK BUCKET (WITH BOLT-ON TOOTH,SPACE EDGE)2.3m3 (SPE230)
      GENERAL PURPOSE BUCKET (COUPLER TYPE)2.3m3 (OB1230)
      GENERAL PURPOSE BUCKET (COUPLER TYPE)2.7m3 (OB1270)
      GENERAL PURPOSE BUCKET (COUPLER TYPE)(WITH BOLT-ON TOOTH)2.3m3 (OB3230)
      GENERAL PURPOSE BUCKET (COUPLER TYPE)(WITH BOLT-ON CUTTING EDGE)2.4m3 (ODB240)
      GENERAL PURPOSE BUCKET (COUPLER TYPE)(WITH BOLT-ON CUTTING EDGE)2.8m3 (ODB280)
      FORK (PIN ON TYPE)(FL)
      FORK (COUPLER TYPE)(OFL)
      LIFT ARM AUTO-LEVELER DEVICE (FORK (COUPLER TYPE))
      LOG GRAPPLE
      LOG GRAPPLE PIPING
      QUICK COUPLER
      QUICK COUPLER PARTS
      QUICK COUPLER (WITH RIDE CONTROL)(RID)
   LOAD HOMOLOGATION PARTS
      ROAD HOMOLOGATION (JAPAN)(RRE001)
   TOOLS
      TOOLS
      TOOLS [EU ]
   NAME PLATE
      NAME-PLATE (1)
      NAME-PLATE (2)(JAPANESE)
      NAME-PLATE (2)(GENERAL EXPORT)
      NAME-PLATE (2)(EU)
      NAME-PLATE (3)(JAPANESE)
      NAME-PLATE (3)(EX)
      NAME-PLATE (3)(EU)
      NAME-PLATE (4)
   PARTS INDEX

5. Parts Catalog (ZW180_Hidrolik)
Format: PDF, 205 pages
Language: English, Japan