All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models Zaxis 130-5G and Zaxis 130K-5G.

This manuals will assist you in diagnosing, repairing, troubleshooting, repairing engine, and operating for your crawler excavator.
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Covered Models:
   Zaxis 130-5G
   Zaxis 130K-5G

The manual comprises 5 documents, including two Workshop Manuals, the Troubleshooting Manual, Engine Technical Manual, and Operational Principle Manual

1. Workshop Manual (TTDAGEN00CIR)
Format: PDF, 13 pages
Language: English
Table of Contents:
   ELECTRICAL CIRCUIT DIAGRAM
   CONNECTORS
   CAB HARNESS
   ENGINE HARNESS
   PUMP HARNESS
   MONITOR HARNESS
   KEY SWITCH HARNESS
   GSM (MOBILE COMMUNICATION TERMINAL) HARNESS
   SATELLITE COMMUNICATION HARNESS
   PILOT SHUT-OFF SOLENOID VALVE HARNESS
   REARVIEW CAMERA HARNESS
   HYDRAULIC CIRCUIT DIAGRAM (STANDARD)
   HYDRAULIC CIRCUIT DIAGRAM (OPTIONAL)

2. Workshop Manual (WDAG-EN-00(20160901))
Format: PDF, 576 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air
      Pressure Release Procedure
      Preparation
   MAINTENANCE STANDARD
      Upperstructure
      Undercarriage
      Front Attachment
   UPPERSTRUCTURE
      Cab
      Counterweight
      Main Frame
      Engine
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      Solenoid Valve
      Signal Control Valve
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Center Joint
      Track Adjuster
      Front Idler
      Upper and Lower Rollers
      Track
      Blade Cylinder
   FRONT ATTACHMENT
      Front Attachment
      Cylinder

3. Troubleshooting Manual (TTDAGEN00)
Format: PDF, 446 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Machine Performance Test
      Component Test
      Adjustment
   TROUBLESHOOTING
      Diagnosing Procedure
      Monitor
      e-Service
      Component Layout
      Troubleshooting A
      Troubleshooting
      Air Conditioner

4. Engine Technical Manual (EDAGEN00)
Format: PDF, 225 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
      General repair instructions
      Notes on the format of this manual
      Main data and specifications
      Performance curve
      External view
      Tightening torque specifications
      Angular nut and bolt tightening method
      Major parts fixing nuts and bolts
      Identifications
   MAINTENANCE
      Lubricating system
      Fuel system
      Cooling system
      Valve clearance adjustment
      Injection timing
      Compression pressure measurement
      Turbocharger inspection
      Engine repair kit
      Recommended lubricants
      Engine oil viscosity chart
   ENGINE ASSEMBLY I (DISASSEMBLY)
      External parts disassembly steps
      Major components
      Rocker arm and rocker arm shaft disassembly steps
      Cylinder head disassembly steps
      Piston and connecting rod disassembly steps
   ENGINE ASSEMBLY II (INSPECTION & REPAIR)
      Cylinder head
      Valve guide
      Valve spring
      Tappet
      Push rod
      Rocker arm shaft and rocker arm
      Idler gear and idler gear shaft
      Camshaft
      Cylinder body and liner
      Piston and piston ring
      Piston pin
      Connecting rod
      Crankshaft
      Flywheel
      Timing gear case cover
   ENGINE ASSEMBLY III (REASSEMBLY)
      Piston and connecting rod reassembly steps
      Cylinder head reassembly steps
      Rocker arm and rocker arm shaft reassembly steps
      Major component reassembly steps I.
      Major component reassembly steps II
      External parts reassembly steps (Left-Hand Side)
      External parts reassembly steps (Right-Hand Side)
      Engine tuning operation
   LUBRICATING SYSTEM
      General description
      Oil pump
      Oil cooler
   COOLING SYSTEM
      General description
      Thermostat
   FUEL SYSTEM
      General description
      Injection nozzle
      Injection pump calibration data
   TURBOCHARGER
      General description
      Turbocharger identification
      Troubleshooting
      Inspection and repair
   ENGINE ELECTRICALS
      Starter identification
      Starter main data and specifications
      Starter sectional view
      Performance
      Disassembly
      Inspection and repair
      Reassembly
      Adjustment
      Performance test
      Alternator identification
      Main data and specifications
      Alternator sectional view
      Charging circuit
      Structure
      Disassembly
      Inspections
      Reassembly
      Bench test
      Current output test
      Fault finding
      Specifications
   TROUBLESHOOTING
      Hard starting
      Unstable low idling
      Insufficient power
      Excessive fuel consumption
      Excessive oil consumption
      Overheating
      White exhaust smoke
      Dark exhaust smoke
      Oil pressure does not rise
      Abnormal engine noise
   SPECIAL TOOL LIST
      Special tool list
   REPAIR STANDARDS
   CONVERSION TABLE
      LENGTH
      AREA
      VOLUME
      MASS
      PRESSURE
      TORQUE
      TEMPERATURE
   SERVICE MANUAL REVISION REQUEST FORM

5. Operational Principle Manual (TODAGEN00)
Format: PDF, 345 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Travel Device
      Signal Control Valve
      Others (Upperstructure)
      Others (Undercarriage)