All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models Zaxis 210-5B, Zaxis 210LC-5B, Zaxis 210LCN-5B and Zaxis 240N-5B.
This manuals will assist you in diagnosing, repairing, troubleshooting, and operating for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210-5B
Zaxis 210LC-5B
Zaxis 210LCN-5B
Zaxis 240N-5B
The manual comprises 6 documents, including two Workshop Manuals, the Troubleshooting Manual, Operational Principle Manual, Operators Manual, and Wiring Diagram
1. Workshop Manual (WDCK-EN-00)
Format: PDF, 571 pages
Language: English
Table of Contents:
GENERAL INFORMATIOM
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Pressure Release Procedure
Preparation
MAINTENANCE STANDARD
Upperstructure
Undercarriage
Front Attachment
UPPERSTRUCTURE
Cab
Counterweight
Main Frame
Engine
Radiator Assembly
Hydraulic Oil Tank
Fuel Tank
Pump Device
Control Valve
Swing Device
Pilot Valve
Solenoid Valve
Signal Control Valve
Muffler Filter
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Upper and Lower Rollers
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
Hose Rupture Value
2. Workshop Manual (WDDD-EN-OP-00_(1))
Format: PDF, 164 pages
Language: English
Table of Contents:
SPECIAL ATTACHMENT
Rope Operated Type Telescopic Clamshell
Remove and Install Rope Operated Type Telescopic Clamshell
Disassemble Telescopic Arm
Assemble Telescopic Arm
Wire Rope
Replacement of Hoisting Rope
Replacement of Press-In Rope
Replacement of Equalizer Rope
Tension Adjustment of Wire Rope
Hose
Replacement of Hose
Slide Plate
Remove and Install Slide Plate
Cylinder
Disassembly of Extend / Retract Cylinder (ZX330LC-5, ZX350LC-5)
Assembly of Extend / Retract Cylinder (ZX330LC-5, ZX350LC-5)
Disassembly of Extend / Retract Cylinder(ZX200LC-5, ZX210LC-5)
Assembly of Extend / Retract Cylinder (ZX200LC-5, ZX210LC-5)
Others
Remove and Install Regenerative Valve Block
Structure of Regenerative Valve Block
Adjustment of Alarm Device
SERVICE MANUAL REVISION REQUEST FORM
3. Troubleshooting Manual (TTDCK-EN-00(20140328))
Format: PDF, 508 pages
Language: English
Table of Contents:
OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Machine Performance Test
Component Test
Adjustment
TROUBLESHOOTING
Diagnosing Procedure
Monitor
e-Service
Component Layout
Troubleshooting A
Troubleshooting B
Air Conditioner
4. Operational Principle Manual (TODCK-EN-00)
Format: PDF, 442 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
Component Specifications
SYSTEM
Controller
Control System
ECM System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Signal Control Valve
Others (Upperstructure)
Others (Undercarriage)
5. Operators Manual (ENMDCA-EN2-1)
Format: PDF, 508 pages
Language: English
Table of Contents:
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATOR’S STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX
6. Wiring Diagram (TTDCK-EN-00_curcuit)
Format: PDF, 17 pages
Language: English
Table of Contents:
ELECTRICAL CIRCUIT DIAGRAM
CONNECTORS
CAB HARNESS
ENGINE HARNESS
ENGINE HARNESS
PUMP HARNESS
PUMP HARNESS
MONITOR HARNESS
MUFFLER FILTER SWITCH HARNESS
GSM (MOBILE COMMUNICATION TERMINAL) HARNESS
SATELLITE COMMUNICATION HARNESS
KEY SWITCH HARNESS
PILOT SHUT-OFF SOLENOID VALVE HARNESS
REARVIEW CAMERA HARNESS
HYDRAULIC CIRCUIT DIAGRAM (MONOBLOCK BOOM) (STANDARD)
HYDRAULIC CIRCUIT DIAGRAM(2-PIECE BOOM)(STANDARD)
HYDRAULIC CIRCUIT DIAGRAM (OPTIONAL)
This manuals will assist you in diagnosing, repairing, troubleshooting, and operating for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 210-5B
Zaxis 210LC-5B
Zaxis 210LCN-5B
Zaxis 240N-5B
The manual comprises 6 documents, including two Workshop Manuals, the Troubleshooting Manual, Operational Principle Manual, Operators Manual, and Wiring Diagram
1. Workshop Manual (WDCK-EN-00)
Format: PDF, 571 pages
Language: English
Table of Contents:
GENERAL INFORMATIOM
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Pressure Release Procedure
Preparation
MAINTENANCE STANDARD
Upperstructure
Undercarriage
Front Attachment
UPPERSTRUCTURE
Cab
Counterweight
Main Frame
Engine
Radiator Assembly
Hydraulic Oil Tank
Fuel Tank
Pump Device
Control Valve
Swing Device
Pilot Valve
Solenoid Valve
Signal Control Valve
Muffler Filter
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Upper and Lower Rollers
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
Hose Rupture Value
2. Workshop Manual (WDDD-EN-OP-00_(1))
Format: PDF, 164 pages
Language: English
Table of Contents:
SPECIAL ATTACHMENT
Rope Operated Type Telescopic Clamshell
Remove and Install Rope Operated Type Telescopic Clamshell
Disassemble Telescopic Arm
Assemble Telescopic Arm
Wire Rope
Replacement of Hoisting Rope
Replacement of Press-In Rope
Replacement of Equalizer Rope
Tension Adjustment of Wire Rope
Hose
Replacement of Hose
Slide Plate
Remove and Install Slide Plate
Cylinder
Disassembly of Extend / Retract Cylinder (ZX330LC-5, ZX350LC-5)
Assembly of Extend / Retract Cylinder (ZX330LC-5, ZX350LC-5)
Disassembly of Extend / Retract Cylinder(ZX200LC-5, ZX210LC-5)
Assembly of Extend / Retract Cylinder (ZX200LC-5, ZX210LC-5)
Others
Remove and Install Regenerative Valve Block
Structure of Regenerative Valve Block
Adjustment of Alarm Device
SERVICE MANUAL REVISION REQUEST FORM
3. Troubleshooting Manual (TTDCK-EN-00(20140328))
Format: PDF, 508 pages
Language: English
Table of Contents:
OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Machine Performance Test
Component Test
Adjustment
TROUBLESHOOTING
Diagnosing Procedure
Monitor
e-Service
Component Layout
Troubleshooting A
Troubleshooting B
Air Conditioner
4. Operational Principle Manual (TODCK-EN-00)
Format: PDF, 442 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
Component Specifications
SYSTEM
Controller
Control System
ECM System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Signal Control Valve
Others (Upperstructure)
Others (Undercarriage)
5. Operators Manual (ENMDCA-EN2-1)
Format: PDF, 508 pages
Language: English
Table of Contents:
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATOR’S STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX
6. Wiring Diagram (TTDCK-EN-00_curcuit)
Format: PDF, 17 pages
Language: English
Table of Contents:
ELECTRICAL CIRCUIT DIAGRAM
CONNECTORS
CAB HARNESS
ENGINE HARNESS
ENGINE HARNESS
PUMP HARNESS
PUMP HARNESS
MONITOR HARNESS
MUFFLER FILTER SWITCH HARNESS
GSM (MOBILE COMMUNICATION TERMINAL) HARNESS
SATELLITE COMMUNICATION HARNESS
KEY SWITCH HARNESS
PILOT SHUT-OFF SOLENOID VALVE HARNESS
REARVIEW CAMERA HARNESS
HYDRAULIC CIRCUIT DIAGRAM (MONOBLOCK BOOM) (STANDARD)
HYDRAULIC CIRCUIT DIAGRAM(2-PIECE BOOM)(STANDARD)
HYDRAULIC CIRCUIT DIAGRAM (OPTIONAL)
Included in the package | |
Workshop Manual | 2 |
Troubleshooting Manual | 1 |
Operational Principle Manual | 1 |
Operators Manual | 1 |
Wiring Diagram | 1 |
Covered | |
Model Class | ZAXIS 210, ZAXIS 240 |
Generation | 5B |
Truck Type | Crawler Excavator |
Truck Models | ZAXIS 210-5B, ZAXIS 210LC-5B, ZAXIS 210LCN-5B, ZAXIS 240N-5B |
Hitachi Zaxis 210-5B, Zaxis 210LC-5B, Zaxis 210LCN-5B and Zaxis 240N-5B Crawler Excavator set of Service Manuals
- Brands Hitachi
- Product Code:Hitachi::ZX210-5B
- Availability:Ready to instant download
-
$23.00
Tags: Zaxis 210-5B, Zaxis 210LC-5B, Zaxis 210LCN-5B, Zaxis 240N-5B