All-Inclusive Factory Service Technical manual for Hitachi Compact Excavators Models Zaxis 27U-2, Zaxis 30U-2 and Zaxis 35U-2.
This manuals will assist you in diagnosing, repairing, operating, and troubleshooting for your compact excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 27U-2
Zaxis 30U-2
Zaxis 35U-2
The manual comprises 5 documents, including the Workshop Manual, Technical Manual, Operators Manual, Wiring Diagram, and Hydraulic Circuit Diagram
1. Workshop Manual (W1MJE00)
Format: PDF, 550 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Floor-Tilting Device
UPPERSTRUCTURE
Canopy
Counterweight
Pump Device
Control Valve
Swing Device
Pilot Valve
Solenoid Valve
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper And Lower Roller
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE AND ACCESSORY
PREFACE
SAFETY LABELS
. General
. Inspection and adjustment
. Troubleshooting
. Disassembly, inspection and reassembly of engines
. Lubrication system
. Cooling system
. Fuel injection pump / Governor
. Turbocharger: Disassembly, inspection and reassembly
. Starting motror
. Alternator
. Electric wiring
. Service standards
. Tightening torque for bolts and nuts
2. Technical Manual (T1MJE00)
Format: PDF, 316 pages
Language: English
Table of Contents:
SECTION 1 GENERAL
Specifications
Component Layout
Component Specifications
SECTION 2 SYSTEM
Control System
Hydraulic System
Electrical System
SECTION 3 COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
Others (Undercarriage)
SECTION 4 OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Excavator Test
Component Test
Adjustment
SECTION 5 TROUBLESHOOTING
Diagnosing Procedure
Troubleshooting A
Troubleshooting B
Troubleshooting C
Electrical System Inspection
3. Operators Manual (EM1M7-2-2)
Format: PDF, 230 pages
Language: English
Table of Contents:
OPERATORS STATION
Pedals, Levers and Monitor Panel
Key Switch
Switch Panel
Monitor Panel
Liquid Crystal display (LCD), Display Selection Switch, and Set Switch
How to Operate Trip Meter
Auto-Idle Switch (Except ZX27U-2)
Air Conditioner Operation
Tips for Air Conditioner Usage
Radio (Cab Equipped Machines)
AM/FM Radio Operation
Cab Door Release lever (Cab-equipped machines)
Opening/Closing Cab Front Window (Cab-equipped machines)
Adjusting Operators Seat
Tool and Operators manual Boxes
Emergency Exit (Cab-equipped machines)
Seat Belt (Optional)
Cab Light (Cab-equipped machines)
BREAK-IN
Breaking in New Machine
OPERATING THE ENGINE
Before Starting Engine
Starting Engine
Check Machine After Starting Engine
Using Booster Batteries
Stopping the Engine
DRIVING THE MACHINE
Travel Levers and Pedals
Travel Mode Switch
Traveling on Soft Ground
Raise One Track Using Boom and Arm
Towing Machine
Driving In Water or on Soft Ground
Precautions for Traveling on Slopes
Parking and Stopping on Slopes
Parking on Slopes
OPERATING THE MACHINE
Control Lever (ISO Excavator Pattern)
Control Lever (H-Pattern: HITACHI Excavator Pattern)
Control Lever (SAE-Backhoe Pattern) --- If Equipped (2 Way Multi Valve)
Boom-Swing Pedal
Auxiliary Pedal (Optional)
Blade Lever
Precautions for Blade Operation
Pilot Control Shut-Off Lever
Warming Up Operation
Warming Up in Cold Weather
Auto-Idle Control (Except ZX27U-2)
Operating Backhoe
Grading Operation
Avoid Driving Bucket Teeth Into Ground
Avoid Abusive Operation
Avoid Striking with Bucket
Avoid Excavation Using Upperstructure and/or Boom Swing Power
Use Correct Track Shoe
Avoid Other than Specified Machine Operations
Boom Cylinder May Hit Blade
Avoid Hitting Blade with Bucket
Avoid Colliding Blade Against Rocks
Avoid Colliding Boom Cylinder with Track
Precautions for Installing Wide Bucket or Special Type Bucket
Using Rubber Crawler
Hydraulic Breaker (Optional)
Crusher Operation (Optional)
Precautions for After Operating the Machine
Auxiliary Flow Rate Control (Optional) (Except ZX27U-2)
Emergency Boom Lowering Procedure
TRANSPORTING
Transporting by Road
Trailer Loading/Unloading
Loading
Securing the Machine to the Trailer for Transportation
Unloading
Lifting Machine with Crane
MAINTENANCE
Procedures
Prepare Machine for Inspection/Maintenance
Opening/Closing Engine Access Covers
Opening/Closing Tank Covers
Daily Inspection
Periodic Replacement of Parts
Maintenance Guide
The Brand Names of Recommended Oils and Lubricants
A. Greasing
B. Engine
C. Transmission
D. Hydraulic System
E. Fuel System
F. Air Cleaner
G. Cooling System
H. Electrical System
I. Miscellaneous
Check Tilt Mechanism Fulcrum Bolts for Looseness
Preparation for Inspection and Maintenance
Tilting Floor Down
CONSUMABLE PARTS LIST
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
Storing the Machine
Removing the Machine From Storage
TROUBLESHOOTING
SPECIFICATIONS
Specifications
Working Ranges
Shoe Types and Applications
Bucket Types and Applications
REFERENCE
Additional Counterweight
INDEX
4. Wiring Diagram (T1M7E00cir)
Format: PDF, 22 pages
Language: English
5. Hydraulic Circuit Diagram (T1MJE00cir)
Format: PDF, 1 page
Language: English
This manuals will assist you in diagnosing, repairing, operating, and troubleshooting for your compact excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 27U-2
Zaxis 30U-2
Zaxis 35U-2
The manual comprises 5 documents, including the Workshop Manual, Technical Manual, Operators Manual, Wiring Diagram, and Hydraulic Circuit Diagram
1. Workshop Manual (W1MJE00)
Format: PDF, 550 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Floor-Tilting Device
UPPERSTRUCTURE
Canopy
Counterweight
Pump Device
Control Valve
Swing Device
Pilot Valve
Solenoid Valve
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper And Lower Roller
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE AND ACCESSORY
PREFACE
SAFETY LABELS
. General
. Inspection and adjustment
. Troubleshooting
. Disassembly, inspection and reassembly of engines
. Lubrication system
. Cooling system
. Fuel injection pump / Governor
. Turbocharger: Disassembly, inspection and reassembly
. Starting motror
. Alternator
. Electric wiring
. Service standards
. Tightening torque for bolts and nuts
2. Technical Manual (T1MJE00)
Format: PDF, 316 pages
Language: English
Table of Contents:
SECTION 1 GENERAL
Specifications
Component Layout
Component Specifications
SECTION 2 SYSTEM
Control System
Hydraulic System
Electrical System
SECTION 3 COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
Others (Undercarriage)
SECTION 4 OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Excavator Test
Component Test
Adjustment
SECTION 5 TROUBLESHOOTING
Diagnosing Procedure
Troubleshooting A
Troubleshooting B
Troubleshooting C
Electrical System Inspection
3. Operators Manual (EM1M7-2-2)
Format: PDF, 230 pages
Language: English
Table of Contents:
OPERATORS STATION
Pedals, Levers and Monitor Panel
Key Switch
Switch Panel
Monitor Panel
Liquid Crystal display (LCD), Display Selection Switch, and Set Switch
How to Operate Trip Meter
Auto-Idle Switch (Except ZX27U-2)
Air Conditioner Operation
Tips for Air Conditioner Usage
Radio (Cab Equipped Machines)
AM/FM Radio Operation
Cab Door Release lever (Cab-equipped machines)
Opening/Closing Cab Front Window (Cab-equipped machines)
Adjusting Operators Seat
Tool and Operators manual Boxes
Emergency Exit (Cab-equipped machines)
Seat Belt (Optional)
Cab Light (Cab-equipped machines)
BREAK-IN
Breaking in New Machine
OPERATING THE ENGINE
Before Starting Engine
Starting Engine
Check Machine After Starting Engine
Using Booster Batteries
Stopping the Engine
DRIVING THE MACHINE
Travel Levers and Pedals
Travel Mode Switch
Traveling on Soft Ground
Raise One Track Using Boom and Arm
Towing Machine
Driving In Water or on Soft Ground
Precautions for Traveling on Slopes
Parking and Stopping on Slopes
Parking on Slopes
OPERATING THE MACHINE
Control Lever (ISO Excavator Pattern)
Control Lever (H-Pattern: HITACHI Excavator Pattern)
Control Lever (SAE-Backhoe Pattern) --- If Equipped (2 Way Multi Valve)
Boom-Swing Pedal
Auxiliary Pedal (Optional)
Blade Lever
Precautions for Blade Operation
Pilot Control Shut-Off Lever
Warming Up Operation
Warming Up in Cold Weather
Auto-Idle Control (Except ZX27U-2)
Operating Backhoe
Grading Operation
Avoid Driving Bucket Teeth Into Ground
Avoid Abusive Operation
Avoid Striking with Bucket
Avoid Excavation Using Upperstructure and/or Boom Swing Power
Use Correct Track Shoe
Avoid Other than Specified Machine Operations
Boom Cylinder May Hit Blade
Avoid Hitting Blade with Bucket
Avoid Colliding Blade Against Rocks
Avoid Colliding Boom Cylinder with Track
Precautions for Installing Wide Bucket or Special Type Bucket
Using Rubber Crawler
Hydraulic Breaker (Optional)
Crusher Operation (Optional)
Precautions for After Operating the Machine
Auxiliary Flow Rate Control (Optional) (Except ZX27U-2)
Emergency Boom Lowering Procedure
TRANSPORTING
Transporting by Road
Trailer Loading/Unloading
Loading
Securing the Machine to the Trailer for Transportation
Unloading
Lifting Machine with Crane
MAINTENANCE
Procedures
Prepare Machine for Inspection/Maintenance
Opening/Closing Engine Access Covers
Opening/Closing Tank Covers
Daily Inspection
Periodic Replacement of Parts
Maintenance Guide
The Brand Names of Recommended Oils and Lubricants
A. Greasing
B. Engine
C. Transmission
D. Hydraulic System
E. Fuel System
F. Air Cleaner
G. Cooling System
H. Electrical System
I. Miscellaneous
Check Tilt Mechanism Fulcrum Bolts for Looseness
Preparation for Inspection and Maintenance
Tilting Floor Down
CONSUMABLE PARTS LIST
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
Storing the Machine
Removing the Machine From Storage
TROUBLESHOOTING
SPECIFICATIONS
Specifications
Working Ranges
Shoe Types and Applications
Bucket Types and Applications
REFERENCE
Additional Counterweight
INDEX
4. Wiring Diagram (T1M7E00cir)
Format: PDF, 22 pages
Language: English
5. Hydraulic Circuit Diagram (T1MJE00cir)
Format: PDF, 1 page
Language: English
Included in the package | |
Technical Manual | 1 |
Workshop Manual | 1 |
Operators Manual | 1 |
Wiring Diagram | 1 |
Hydraulic Circuit Diagram | 1 |
Covered | |
Model Class | ZAXIS 27, ZAXIS 30, ZAXIS 35 |
Generation | 2 |
Truck Type | Compact Excavator |
Truck Models | ZAXIS 27U-2, ZAXIS 30U-2, ZAXIS 35U-2 |
Hitachi Zaxis 27U-2, Zaxis 30U-2 and Zaxis 35U-2 Compact Excavator set of Service Manuals
- Brands Hitachi
- Product Code:Hitachi::ZX27U-2
- Availability:Ready to instant download
-
$23.00
Tags: Zaxis 27U-2, Zaxis 30U-2, Zaxis 35U-2