All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models Zaxis 870-5G, Zaxis 870LC-5G, Zaxis 870H-5G, Zaxis 870LCH-5G and Zaxis 870LCR-5G.
This manuals will assist you in diagnosing, repairing, troubleshooting, operating, and assembling for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 870-5G
Zaxis 870LC-5G
Zaxis 870H-5G
Zaxis 870LCH-5G
Zaxis 870LCR-5G
The manual comprises 6 documents, including the Workshop Manual, Troubleshooting Manual, Operational Principle Manual, Operators Manual, Wiring Diagram, and Assembly Manual
1. Workshop Manual (WJBE-EN-00(20170310))
Format: PDF, 998 pages
Language: English
Table of Contents:
GENERAL
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Pressure Release Procedure
Preparation
MAINTENANCE STANDARD
Upperstructure
Undercarriage
Front Attachment
UPPERSTRUCTURE
Cab
Swing Counterweight
Main Frame
Engine
Radiator Assembly
Hydraulic Oil Tank
Fuel Tank
Pump Device
Control Valve
Swing Device
Pilot Valve
Solenoid Valve
Signal Control Valve
Shockless Valve
Fan Valve
Fan Motor
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper and Lower Rollers
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE AND ACCESSORY
General Information
Service Information
Engine Mechanical
Engine Cooling
Engine Fuel
Starting and Charging
Engine Lubrication
Engine Induction
2. Troubleshooting Manual (TTJBE-EN-00(20160205))
Format: PDF, 490 pages
Language: English
Table of Contents:
OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Machine Performance Test
Component Test
Adjustment
TROUBLESHOOTING
Diagnosing Procedure
Monitor
e-Service
Component Layout
Troubleshooting A
Troubleshooting B
Air Conditioner
3. Operational Principle Manual (TOJBE-EN-00)
Format: PDF, 376 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
Component Specifications
SYSTEM
Controller
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Signal Control Valve
Others (Upperstructure)
Others (Undercarriage)
4. Operators Manual (ENMJACLA22)
Format: PDF, 418 pages
Language: English
Table of Contents:
INTRODUCTION
INDEX
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATORS STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX
5. Wiring Diagram (TTJBE91-EN-00_Circuit)
Format: PDF, 11 pages
Language: English
Table of Contents:
ZX870LC-5G ELECTRICAL DIAGRAM
ZX870LC-5G CONNECTORS
ZX870LC-5G CAB HARNESS
ZX870LC-5G MAIN HARNESS
ZX870LC-5G ENGINE HARNESS
ZX870LC-5G OIL COOLER SUB HARNESS
ZX870LC-5G CONTROL VALVE HARNESS
ZX870LC-5G PUMP HARNESS
ZX870LC-5G CAMERA HARNESS
ZX870LC-5G BOX HARNESS
ZX870LC-5G HYDRAULIC CIRCUIT DIAGRAM
6. Assembly Manual: KO-493-02 ZX-5 ASSEMBLY (KO-493-02_ZX-5_ASSEMBLY)
Format: PDF, 289 pages
Language: English
Table of Contents:
1. Precautions
2. Work Plan and Preparations
3. Parts Check
4. Preparations
5. Machines, Apparatuses, Tools, and Materials necessary for Assembly
6. Assembly of Undercarriage and Superstructure
7. Assembly Procedure for Backhoe Front
8. Side Frame Extension and Retraction Method
9. Post-assembly Inspection
10. Checking Machine Performance
11. Appendix (drawings of lifting parts)
This manuals will assist you in diagnosing, repairing, troubleshooting, operating, and assembling for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
Zaxis 870-5G
Zaxis 870LC-5G
Zaxis 870H-5G
Zaxis 870LCH-5G
Zaxis 870LCR-5G
The manual comprises 6 documents, including the Workshop Manual, Troubleshooting Manual, Operational Principle Manual, Operators Manual, Wiring Diagram, and Assembly Manual
1. Workshop Manual (WJBE-EN-00(20170310))
Format: PDF, 998 pages
Language: English
Table of Contents:
GENERAL
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Pressure Release Procedure
Preparation
MAINTENANCE STANDARD
Upperstructure
Undercarriage
Front Attachment
UPPERSTRUCTURE
Cab
Swing Counterweight
Main Frame
Engine
Radiator Assembly
Hydraulic Oil Tank
Fuel Tank
Pump Device
Control Valve
Swing Device
Pilot Valve
Solenoid Valve
Signal Control Valve
Shockless Valve
Fan Valve
Fan Motor
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper and Lower Rollers
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE AND ACCESSORY
General Information
Service Information
Engine Mechanical
Engine Cooling
Engine Fuel
Starting and Charging
Engine Lubrication
Engine Induction
2. Troubleshooting Manual (TTJBE-EN-00(20160205))
Format: PDF, 490 pages
Language: English
Table of Contents:
OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Machine Performance Test
Component Test
Adjustment
TROUBLESHOOTING
Diagnosing Procedure
Monitor
e-Service
Component Layout
Troubleshooting A
Troubleshooting B
Air Conditioner
3. Operational Principle Manual (TOJBE-EN-00)
Format: PDF, 376 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
Component Specifications
SYSTEM
Controller
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Signal Control Valve
Others (Upperstructure)
Others (Undercarriage)
4. Operators Manual (ENMJACLA22)
Format: PDF, 418 pages
Language: English
Table of Contents:
INTRODUCTION
INDEX
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
GETTING ON/OFF THE MACHINE
OPERATORS STATION
BREAK-IN
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX
5. Wiring Diagram (TTJBE91-EN-00_Circuit)
Format: PDF, 11 pages
Language: English
Table of Contents:
ZX870LC-5G ELECTRICAL DIAGRAM
ZX870LC-5G CONNECTORS
ZX870LC-5G CAB HARNESS
ZX870LC-5G MAIN HARNESS
ZX870LC-5G ENGINE HARNESS
ZX870LC-5G OIL COOLER SUB HARNESS
ZX870LC-5G CONTROL VALVE HARNESS
ZX870LC-5G PUMP HARNESS
ZX870LC-5G CAMERA HARNESS
ZX870LC-5G BOX HARNESS
ZX870LC-5G HYDRAULIC CIRCUIT DIAGRAM
6. Assembly Manual: KO-493-02 ZX-5 ASSEMBLY (KO-493-02_ZX-5_ASSEMBLY)
Format: PDF, 289 pages
Language: English
Table of Contents:
1. Precautions
2. Work Plan and Preparations
3. Parts Check
4. Preparations
5. Machines, Apparatuses, Tools, and Materials necessary for Assembly
6. Assembly of Undercarriage and Superstructure
7. Assembly Procedure for Backhoe Front
8. Side Frame Extension and Retraction Method
9. Post-assembly Inspection
10. Checking Machine Performance
11. Appendix (drawings of lifting parts)
Included in the package | |
Workshop Manual | 1 |
Troubleshooting Manual | 1 |
Operational Principle Manual | 1 |
Operators Manual | 1 |
Wiring Diagram | 1 |
Assembly Manual | 1 |
Covered | |
Model Class | ZAXIS 870 |
Generation | 5G |
Truck Type | Crawler Excavator |
Truck Models | ZAXIS 870-5G, ZAXIS 870LC-5G, ZAXIS 870H-5G, ZAXIS 870LCH-5G, ZAXIS 870LCR-5G |
Hitachi Zaxis 870-5G, Zaxis 870LC-5G, Zaxis 870H-5G, Zaxis 870LCH-5G and Zaxis 870LCR-5G Crawler Excavator set of Service Manuals
- Brands Hitachi
- Product Code:Hitachi::ZX870-5G
- Availability:Ready to instant download
-
$23.00
Tags: Zaxis 870-5G, Zaxis 870LC-5G, Zaxis 870H-5G, Zaxis 870LCH-5G, Zaxis 870LCR-5G