All-Inclusive Factory Service Technical manual for Hitachi Rigid Dump Trucks Models EH4500 .

This manuals will assist you in diagnosing, repairing, analyses, testing, and operating for your rigid dump truck.
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Covered Models:
   EH4500 (401MD/402MD)

The manual comprises 3 documents, including the Workshop Manual, Service Manual, and Operators Manual

1. Workshop Manual (w10238e00)
Format: PDF, 482 pages
Language: English
Table of Contents:
   Index - Specifications
      SM1066, Machine Specifications
   Index - Service and Operator
      SM1067, Service Position
      SM1070, Jacking/Lifting Procedures
      SM1068, Special Tools
   Index - Engine and Associated Systems
      SM605R1, Engine and Mounting - Cummins
      SM694R1, Engine and Mounting - Detroit
      SM606, Fuel Lines and Fittings - Cummins
      SM683, Fuel Lines and Fittings - Detroit
      SM682, Exhaust System
      SM684R1, Air Cleaners and Tubing
      SM695, Radiator - Detroit
      SM804R1, Radiator - Cummins
   Index - Electrical System and Instument
      SM977, Battery Charging Procedure
      SM705, Starter and Mounting
   Index - Electric Traction Components
      SM894, Wheel Motor
      SM700, Grid Box
      SM602, Main Blower
      SM702R1, Traction and Dynamic Retarder Controls
      SM703, Hoist Pump Driveline
      SM1036, Rear Axle
      SM1025, Rear Axle - Planetary
   Index - Brake System
      SM696, Front Brakes - Dry Disc
      SM250R2, Rear Brakes - Wet Disc
      SM959, Brake Valve
      SM675, Brake Accumulator
      SM808, Brake Cooling Valve
      SM698, Parking Brake
   Index - Wheel Suspension and Steering
      SM711R1, Front Axle
      SM708, Steering Column and Mounting
      SM245, Steering Control Valve
      SM689, Steering Cylinder
      SM725, Steering Pump
      SM603R1, Flow Amplifier Valve
      SM707, Steering Accumulator
      SM440, Relief Check-Bleed Valve
      SM604, Auxiliary Flow Fuse
   Index - Frame, Suspension, & Wheel System
      SM715, Frame - General
      SM1035, Front Suspension
      SM1034, Rear Suspension
      SM1028, Front Wheels
      SM1033, Rear Wheels
      SM718, Tires/Rims
   Index - Cab
      SM1015, Cab Mounting
      SM1016, Air Conditioning System
   Index - Hydraulic System and Other Functions
      SM1017, Hydraulic Oil Tank
      SM1026, Hydraulic Pump and Mounting
      SM721R1, Body Cylinder
      SM1024, Hydraulic Control Valve
      SM1027, Motion Control Valve
      SM722, Body and Mounting

2. Service Manual (10186)
Format: PDF, 552 pages
Language: English
Table of Contents:
   General Service Information
      SM799 - Service Position and Safety Instructions
   Service and Operator's Index
      SM754R2 - Lincoln Centralized Lubrication System
      SM800R1 - Machine Specifications
      SM672R1 - Special Tools
   Engine and Associated Systems Index
      SM694R1 - Detroit Diesel Engine
      SM605R1 - Cummins Engine
      SM684R1 - Air Cleaners and Piping
      SM683 - Fuel Lines and Fittings (Detroit Diesel)
      SM606 - Fuel Lines and Fittings (Cummins)
      SM682 - Exhaust System
      SM686R1 - Cooling Lines and Fittings
      SM695 - Radiator (Detroit Diesel)
      SM804R1 - Radiator (Cummins)
   Electrical System and Instrument Index
      SM673R2 - Electrical System-General
      SM705 - Starter and Mounting (Detroit Diesel)
      SM5208R6 - Starter and Mounting (Cummins)
      SM411 - Pre-Lube Starter and Mounting
      SM691 - Traction Alternator
      SM894 - Wheel Motor and Mounting
      SM700 - Dynamic Retarder Grid and Mounting
      SM701 - Traction Power Cables
      SM702R1 - Traction and Dynamic Retarder Controls
      SM685 - Air Cooling Ducts
      SM602 - Main Cooling Blower
   Power Transmission System Index
      SM703 - Hoist Pump Driveshaft
      SM704 - Rear Axle
      SM895 - Rear Axle Final Drive Planetary
   Brake System Index
      SM674 - Hydraulic Brake System
      SM250R2 - Rear Brakes - Wet Disc
      SM696 - Front Brakes - Dry Disc
      SM676 - Brake Valve
      SM675 - Brake Accumulator
      SM698 - Parking Brake
   Wheel Suspension and Steering Index
      SM711R1 - Front Axle
      SM687R1 - Steering System
      SM708 - Steering Column and Mounting
      SM440 - Relief - Check - Bleed Valve
      SM689 - Steering Cylinder
      SM725 - Hydraulic Steering Pump and Mounting
      SM245 - Steering Valve
      SM603R1 - Flow Amplifier Valve
      SM707 - Accumulator
      SM714 - Hydraulic Oil High Pressure Filter
      SM604 - Auxiliary Flow Fuse
   Frame Suspension and Wheel System Index
      SM715 - Frame - General
      SM692 - Front Suspension
      SM693 - Rear Suspension
      SM710 - Lifting/Jacking Procedures
      SM716 - Front Wheels
      SM896 - Rear Wheels
      SM718 - Tires/Rims/Inflation
   Cab Index
      SM688 - Cab Mounting
      SM467 - Air Conditioning System
   Hydraulic System and Other Functions Index
      SM729 - Hydraulic Lines and Fittings
      SM719 - Hydraulic Oil Tank
      SM727 - Hydraulic Control Valve
      SM720 - Motion Control Valve
      SM808 - Brake Cooling Valve
      SM728 - Hydraulic Pump
      SM721R1 - Body Cylinder
      SM722 - Body and Mounting

3. Operators Manual (10183)
Format: PDF, 179 pages
Language: English
Table of Contents:
   FOREWORD
      FOREWORD
      SAFETY REGULATIONS
      UNAUTHORIZED MODIFICATION OF ROLLOVER PROTECTIVE STRUCTURE (ROPS)
      OPERATION AND MAINTENANCE OF THE MACHINE
      PRESENTATION
   PRESENTATION
      ENGINE
      ELECTRIC DRIVE SYSTEM
      BRAKES
      STEERING
      CAB
      BODY
      INFORMATION AND WARNING PLATES
      PRODUCT IDENTIFICATION NUMBER
      MAINTENANCE AND INSPECTIONS
   INSTRUMENT PANEL
      INSTRUMENT PANEL
   OPERATORS CONTROLS
      OPERATORS CONTROLS
   OPERATING INSTRUCTIONS
      GENERAL OPERATING RULES
      OPERATOR'S QUALIFICATIONS
      DUTIES OF THE OPERATOR
      A FEW SIMPLE SAFETY RULES BEFORE OPERATING
      OPERATING WITH THE MACHINE NEAR OVERHEAD WIRES OR CABLES
      OPERATING WITH THE MACHINE NEAR HIGH VOLTAGE OVERHEAD POWER LINES
      SIGNALLING DIAGRAM
      PROCEDURE BEFORE STARTING
      RUN IN INSTRUCTIONS
      STARTING ENGINE
      BEFORE OPERATING
      OPERATING THE MACHINE
      PARKING MACHINE
      STORAGE OF EUCLID-HITACHI RIGID HAULERS
      TRANSPORTING
      TOWING
   BASIC PREVENTIVE MAINTENANCE
      SERVICE POSITION
      A FEW SIMPLE RULES WHEN SERVICING
      FIRE PREVENTION MEASURES
      WASTE HAZARDOUS TO THE ENVIRONMENT
      BASIC PREVENTIVE MAINTENANCE INTERVAL CHART
      GENERAL INFORMATION
      ENGINE
      AIR CLEANER SYSTEM
      FUEL SYSTEM
      COOLING SYSTEM
      ELECTRICAL SYSTEM
      BRAKE SYSTEM
      WHEEL SUSPENSION AND STEERING
      FRAME SUSPENSION AND WHEELS
      CAB
      HYDRAULIC SYSTEM AND OTHER FUNCTIONS
   SPECIFICATIONS
      RECOMMENDED LUBRICANTS
      SERVICE SPECIFICATIONS
      PERFORMANCE/RETARDER
      MACHINE DIMENSIONS
      BOLT TORQUE CHART, GENERAL