All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX100-5, EX100M-5, EX110-5 and EX110M-5.
This manuals will assist you in diagnosing, repairing, assembling, disassembling, operating, and troubleshooting for your hydraulic excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
EX100-5
EX100M-5
EX110-5
EX110M-5
The manual comprises 9 documents, including two Workshop Manuals, the Repair Manual, Technical Manual, two Operational Principle Manuals, two Operators Manuals, and Wiring Diagram
1. Workshop Manual (W154ENA)
Format: PDF, 556 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Precautions for Disassembling and Assembling
Tightening Torque
UPPERSTRUCTURE
Cab
Counterweight
Main Frame
Pump Device
Control Valve
Swing Device
Pilot Valve
Pilot Shut-Off Valve
Shockless Valve
Solenoid Valve
Pilot Relief Valve Unit
Blade Relief Valve, Pilot Switch Valve
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper and Lower Roller
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE
General Introduction
Maintenance
Engine Assembly Ⅰ (Disassembly)
Engine Assembly Ⅱ (inspection and Repair)
Engine Assembly Ⅲ (Reassenbly)
Lubricating System
Cooling System
Fuel Sistem
Turbocharger
Air Compressor
Engine Electrials
Troubleshooting
Special Tool List
Conversion Table
2. Workshop Manual (W154E00)
Format: PDF, 556 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Precautions for Disassembling and Assembling
Tightening Torque
UPPERSTRUCTURE
Cab
Counterweight
Main Frame
Pump Device
Control Valve
Swing Device
Pilot Valve
Pilot Shut-Off Valve
Shockless Valve
Solenoid Valve
Pilot Relief Valve Unit
Blade Relief Valve, Pilot Switch Valve
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper and Lower Roller
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE
General Introduction
Maintenance
Engine Assembly Ⅰ (Disassembly)
Engine Assembly Ⅱ (inspection and Repair)
Engine Assembly Ⅲ (Reassenbly)
Lubricating System
Cooling System
Fuel Sistem
Turbocharger
Air Compressor
Engine Electrials
Troubleshooting
Special Tool List
Conversion Table
3. Repair Manual (TM1733)
Format: PDF, 754 pages
Language: English
4. Technical Manual (T154E00)
Format: PDF, 371 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
SYSTEM
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
Others (Undercarriage)
OPERATIONAL PERFORMANCE TEST
Introducution
Engine Test
Excavator Test
Component Test
Standard
TROUBLESHOOTING
Diagnosing Procedure
Component Layout
Troubleshooting A
Troubleshooting B
Troubleshooting C
Electrical System Inspection
Harness Check
5. Operational Principle Manual (TO154ENA)
Format: PDF, 160 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
SYSTEM
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
Others (Undercarriage)
6. Operational Principle Manual (TO154E01)
Format: PDF, 156 pages
Language: English
Table of Contents:
GENERAL
Specification
Component layout
SYSTEM
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
OThers (Undercarriage)
7. Operators Manual (EM1E813)
Format: PDF, 271 pages
Language: English
Table of Contents:
CONTENTS OVERVIEW
FRONT COVER
INTRODUCTION
INDEX
MACHINE NUMBER
SAFETY
SAFETY SIGNS
COMPONENTS NAME
OPERATOR'S STATION
BREAK-IN
PRE-START INSPECTION
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
8. Operators Manual (EM1E9EN13)
Format: PDF, 272 pages
Language: English
Table of Contents:
COVER
INTRODUCTION
INDEX
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
OPERATOR'S STATION
BREAK-IN
PRE-START INSPECTION
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONALATTACHMENTS AND DEVICES
INDEX
9. Wiring Diagram (T154EE00cir)
Format: PDF, 5 pages
Language: English
This manuals will assist you in diagnosing, repairing, assembling, disassembling, operating, and troubleshooting for your hydraulic excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
EX100-5
EX100M-5
EX110-5
EX110M-5
The manual comprises 9 documents, including two Workshop Manuals, the Repair Manual, Technical Manual, two Operational Principle Manuals, two Operators Manuals, and Wiring Diagram
1. Workshop Manual (W154ENA)
Format: PDF, 556 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Precautions for Disassembling and Assembling
Tightening Torque
UPPERSTRUCTURE
Cab
Counterweight
Main Frame
Pump Device
Control Valve
Swing Device
Pilot Valve
Pilot Shut-Off Valve
Shockless Valve
Solenoid Valve
Pilot Relief Valve Unit
Blade Relief Valve, Pilot Switch Valve
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper and Lower Roller
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE
General Introduction
Maintenance
Engine Assembly Ⅰ (Disassembly)
Engine Assembly Ⅱ (inspection and Repair)
Engine Assembly Ⅲ (Reassenbly)
Lubricating System
Cooling System
Fuel Sistem
Turbocharger
Air Compressor
Engine Electrials
Troubleshooting
Special Tool List
Conversion Table
2. Workshop Manual (W154E00)
Format: PDF, 556 pages
Language: English
Table of Contents:
GENERAL INFORMATION
Precautions for Disassembling and Assembling
Tightening Torque
UPPERSTRUCTURE
Cab
Counterweight
Main Frame
Pump Device
Control Valve
Swing Device
Pilot Valve
Pilot Shut-Off Valve
Shockless Valve
Solenoid Valve
Pilot Relief Valve Unit
Blade Relief Valve, Pilot Switch Valve
UNDERCARRIAGE
Swing Bearing
Travel Device
Center Joint
Track Adjuster
Front Idler
Upper and Lower Roller
Track
FRONT ATTACHMENT
Front Attachment
Cylinder
ENGINE
General Introduction
Maintenance
Engine Assembly Ⅰ (Disassembly)
Engine Assembly Ⅱ (inspection and Repair)
Engine Assembly Ⅲ (Reassenbly)
Lubricating System
Cooling System
Fuel Sistem
Turbocharger
Air Compressor
Engine Electrials
Troubleshooting
Special Tool List
Conversion Table
3. Repair Manual (TM1733)
Format: PDF, 754 pages
Language: English
4. Technical Manual (T154E00)
Format: PDF, 371 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
SYSTEM
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
Others (Undercarriage)
OPERATIONAL PERFORMANCE TEST
Introducution
Engine Test
Excavator Test
Component Test
Standard
TROUBLESHOOTING
Diagnosing Procedure
Component Layout
Troubleshooting A
Troubleshooting B
Troubleshooting C
Electrical System Inspection
Harness Check
5. Operational Principle Manual (TO154ENA)
Format: PDF, 160 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
SYSTEM
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
Others (Undercarriage)
6. Operational Principle Manual (TO154E01)
Format: PDF, 156 pages
Language: English
Table of Contents:
GENERAL
Specification
Component layout
SYSTEM
Control System
Hydraulic System
Electrical System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Pilot Valve
Travel Device
Others (Upperstructure)
OThers (Undercarriage)
7. Operators Manual (EM1E813)
Format: PDF, 271 pages
Language: English
Table of Contents:
CONTENTS OVERVIEW
FRONT COVER
INTRODUCTION
INDEX
MACHINE NUMBER
SAFETY
SAFETY SIGNS
COMPONENTS NAME
OPERATOR'S STATION
BREAK-IN
PRE-START INSPECTION
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONAL ATTACHMENTS AND DEVICES
INDEX
8. Operators Manual (EM1E9EN13)
Format: PDF, 272 pages
Language: English
Table of Contents:
COVER
INTRODUCTION
INDEX
MACHINE NUMBERS
SAFETY
SAFETY SIGNS
COMPONENTS NAME
OPERATOR'S STATION
BREAK-IN
PRE-START INSPECTION
OPERATING THE ENGINE
DRIVING THE MACHINE
OPERATING THE MACHINE
TRANSPORTING
MAINTENANCE
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
OPTIONALATTACHMENTS AND DEVICES
INDEX
9. Wiring Diagram (T154EE00cir)
Format: PDF, 5 pages
Language: English
Included in the package | |
Technical Manual | 1 |
Workshop Manual | 2 |
Repair Manual | 1 |
Operational Principle Manual | 2 |
Operators Manual | 2 |
Wiring Diagram | 1 |
Covered | |
Model Class | EX100, EX110 |
Generation | 5 |
Truck Type | Hydraulic Excavator |
Truck Models | EX100-5, EX100M-5, EX110-5, EX110M-5 |
Hitachi EX100-5, EX100M-5, EX110-5 and EX110M-5 Hydraulic Excavator set of Service Manuals
- Brands Hitachi
- Product Code:Hitachi::EX100-5
- Availability:Ready to instant download
-
$23.00