All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX2600-7.
This manuals will assist you in diagnosing, repairing, determining a malfunction using a fault code, troubleshooting, operating, assembling, and checking for your hydraulic excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
EX2600-7
The manual comprises 16 documents, including the Workshop Manual, Fault Codes List, Troubleshooting Manual, Operational Principle Manual, four Operators Manuals, Wiring Diagram, Assembly Manual, and 6 Check Sheets
1. Workshop Manual (WKEA90EN00)
Format: PDF, 1264 pages
Language: English
Table of Contents:
GENERAL
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Releasing Pressure
Preparation
MAINTENANCE STANDARD
Upperstructure
Undercarriage
Loader Front Attachment
Backhoe Front Attachment
UPPERSTRUCTURE
Cab
Cab Bed
Counterweight
Upperstructure
Engine Unit
Pump Device
Control Valve
Other Valves
Swing Device
Muffler
Hydraulic Oil Tank
Fuel Tank
Lift Cylinder (Fast-Filling System)
Lift Cylinder (Folding Stairway)
UNDERCARRIAGE
Swing Bearing
Travel Device
Travel Brake Valve
Drive Tumbler
Center Joint
Adjuster Cylinder
Front Idler
Upper and Lower Roller
Track
Accumulator
Welding Repair Procedure
LOADER FRONT ATTACHMENT
Front Attachment
Cylinder
Bushing
Angle Sensor
Other Valves
BACKHOE FRONT ATTACHMENT
Front Attachment
Cylinder
Bushing
Angle Sensor
Other Valves
2. Fault Codes List (TTKEA90EN00ECL)
Format: PDF, 88 pages
Language: English
Table of Contents:
Fault Codes of HCM Controllers
Fault Codes of Cummins Controllers
Icon List
3. Troubleshooting Manual (TTKEA90EN00)
Format: PDF, 328 pages
Language: English
Table of Contents:
OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Machine Performance Test
Component Test
TROUBLESHOOTING
Diagnosing Procedure
Monitor
Cross Reference Table
Component Layout
Troubleshooting for Each Code
Air Conditioner
e-Service
SERVICE MANUAL REVISION REQUEST FORM
THE ATTACHED DOCUMENT LIST
4. Operational Principle Manual (TOKEA90EN00)
Format: PDF, 349 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
Component Specifications
SYSTEM
Controller
Control System
ELU System
Hydraulic System
Electrical System
Air Conditioning System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Control Equipment
Travel Device
Others (Upperstructure)
Others (Undercarriage)
Others (Front Attachment)
5. Operators Manual: Quick Visual Inspection (Loader Front) (PMKEA91ENQV00)
Format: PDF, 248 pages
Language: English
Table of Contents:
VISUAL INSPECTION EX2600-7 LOADER FRONT
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
SAFETY
Inspection procedure
Noting the cracks
0 hour to 250 hours
251 hours to 500 hours
501 hours to 750 hours
751 hours to 1000 hours
1001 hours to 1250 hours
1251 hours to 1500 hours
1501 hours to 1750 hours
1751 hours to 2000 hours
2001 hours to 2250 hours
2251 hours to 2500 hours
2501 hours to 2750 hours
2751 hours to 3000 hours
3001 hours to 3250 hours
3251 hours to 3500 hours
3501 hours to 3750 hours
3751 hours to 4000 hours
4001 hours to 4250 hours
4251 hours to 4500 hours
4501 hours to 4750 hours
4751 hours to 5000 hours
5001 hours to 5250 hours
5251 hours to 5500 hours
5501 hours to 5750 hours
5751 hours to 6000 hours
6001 hours to 6250 hours
6251 hours to 6500 hours
6501 hours to 6750 hours
6751 hours to 7000 hours
7001 hours to 7250 hours
7251 hours to 7500 hours
7501 hours to 7750 hours
7751 hours to 8000 hours
8001 hours to 8250 hours
8251 hours to 8500 hours
8501 hours to 8750 hours
8751 hours to 9000 hours
9001 hours to 9250 hours
9251 hours to 9500 hours
9501 hours to 9750 hours
9751 hours to 10000 hours
BACK COVER
6. Operators Manual: Quick Visual Inspection (Backhoe Front) (PMKEA90ENQVB00)
Format: PDF, 248 pages
Language: English
Table of Contents:
VISUAL INSPECTION EX2500-7
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
SAFETY
Inspection procedure
Noting the cracks
0 hour to 250 hours
251 hours to 500 hours
501 hours to 750 hours
751 hours to 1000 hours
1001 hours to 1250 hours
1251 hours to 1500 hours
1501 hours to 1750 hours
1751 hours to 2000 hours
2001 hours to 2250 hours
2251 hours to 2500 hours
2501 hours to 2750 hours
2751 hours to 3000 hours
3001 hours to 3250 hours
3251 hours to 3500 hours
3501 hours to 3750 hours
3751 hours to 4000 hours
4001 hours to 4250 hours
4251 hours to 4500 hours
4501 hours to 4750 hours
4751 hours to 5000 hours
5001 hours to 5250 hours
5251 hours to 5500 hours
5501 hours to 5750 hours
5751 hours to 6000 hours
6001 hours to 6250 hours
6251 hours to 6500 hours
6501 hours to 6750 hours
6751 hours to 7000 hours
7001 hours to 7250 hours
7251 hours to 7500 hours
7501 hours to 7750 hours
7751 hours to 8000 hours
8001 hours to 8250 hours
8251 hours to 8500 hours
8501 hours to 8750 hours
8751 hours to 9000 hours
9001 hours to 9250 hours
9251 hours to 9500 hours
9501 hours to 9750 hours
9751 hours to 10000 hours
BACK COVER
7. Operators Manual: Quick Visual Inspection (Backhoe Front) (PMKEA90ENQV00)
Format: PDF, 248 pages
Language: English
Table of Contents:
VISUAL INSPECTION EX2500-7
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
SAFETY
Inspection procedure
Noting the cracks
0 hour to 250 hours
251 hours to 500 hours
501 hours to 750 hours
751 hours to 1000 hours
1001 hours to 1250 hours
1251 hours to 1500 hours
1501 hours to 1750 hours
1751 hours to 2000 hours
2001 hours to 2250 hours
2251 hours to 2500 hours
2501 hours to 2750 hours
2751 hours to 3000 hours
3001 hours to 3250 hours
3251 hours to 3500 hours
3501 hours to 3750 hours
3751 hours to 4000 hours
4001 hours to 4250 hours
4251 hours to 4500 hours
4501 hours to 4750 hours
4751 hours to 5000 hours
5001 hours to 5250 hours
5251 hours to 5500 hours
5501 hours to 5750 hours
5751 hours to 6000 hours
6001 hours to 6250 hours
6251 hours to 6500 hours
6501 hours to 6750 hours
6751 hours to 7000 hours
7001 hours to 7250 hours
7251 hours to 7500 hours
7501 hours to 7750 hours
7751 hours to 8000 hours
8001 hours to 8250 hours
8251 hours to 8500 hours
8501 hours to 8750 hours
8751 hours to 9000 hours
9001 hours to 9250 hours
9251 hours to 9500 hours
9501 hours to 9750 hours
9751 hours to 10000 hours
BACK COVER
8. Operators Manual (ENMKEA14)
Format: PDF, 372 pages
Language: English
Table of Contents:
SAFETY
VISIBILITY MAP
SAFETY SIGNS
COMPONENTS NAME
GETTING ON AND OFF THE MACHINE
OPERATORS STATION
BREAK-IN
OPERATING ENGINE
DRIVING MACHINE
OPERATING MACHINE
TRANSPORTING
MAINTENANCE
HYDRAULIC CIRCUIT
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX
9. Wiring Diagram (TTKEA90EN00CIR(04.10.2018))
Format: PDF, 16 pages
Language: English
Table of Contents:
ELECTRICAL CIRCUIT DIAGRAM (1/12)
ELECTRICAL CIRCUIT DIAGRAM (2/12)
ELECTRICAL CIRCUIT DIAGRAM (3/12)
ELECTRICAL CIRCUIT DIAGRAM (4/12)
ELECTRICAL CIRCUIT DIAGRAM (5/12)
ELECTRICAL CIRCUIT DIAGRAM (6/12)
ELECTRICAL CIRCUIT DIAGRAM (7/12)
ELECTRICAL CIRCUIT DIAGRAM (8/12)
ELECTRICAL CIRCUIT DIAGRAM (9/12)
ELECTRICAL CIRCUIT DIAGRAM (10/12)
EX2600-7B ELECTRICAL CIRCUIT DIAGRAM (11/12)
ELECTRICAL CIRCUIT DIAGRAM (12/12)
EX2600-7B ELECTRICAL CIRCUIT DIAGRAM (AERIALANGLE)
EX2600-7B ELECTRICAL CIRCUIT DIAGRAM (CAMERA)
CONNECTORS
EX2600-7 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE）
10. Assembly Manual (PMKEA90ENAM03)
Format: PDF, 466 pages
Language: English
Table of Contents:
Assembly Process Chart
BACKHOE FRONT
LOADER FRONT
1 Safety precautions
2 How to use a power wrench
3 Work precautions
1. Workers plan
1-1 Workers plan
1-2 Transportation
2. Parts check
2-1 Check
3. Preparations
3-1 Preparations (BACKHOE FRONT)
3-2 Preparations (LOADER FRONT)
4. Machines, apparatus, tools and materials necessary for assembly
5. Assembly of Undercarriage
5-1 Preparation
5-2 Assembly of track links and side frames
5-3 Connection of track frame and side frames
5-4 Connection of travel motor hoses, adjuster hoses and travel motor guards
5-5 Assembly of travel motor guards (Option)
5-6 Assembly of mission guards (Option)
5-7 Assembly of belly plates (Option)
5-8 Disassembly procedures for shipment
6. Connection of undercarriage and superstructure
6-1 Preparations before connection
6-2 Preparation of undercarriage
6-3 Preparation of base machine
6-4 Connection of undercarriage and base machine
6-5 Connection of piping to center joint
6-6 Assembly of fuel tank
6-7 Assembly of cab and escape-device
6-8 Assembly of fenders, steps, handrails, ladder, beam, box and covers
6-9 Assembly of engine unit
6-10 Mounting the counterweight
6-11 Assembly of intake unit / exhaust unit and head lamps, mirror, working lamp, etc.
6. Connection of undercarriage and superstructure
6-12 Connection
6-13 Checking the stop valves and stopcocks
6-14 Final check of superstructure
6-15 Releasing air from main pumps
6-16 Trial operation of superstructure
6-17 Disassembly procedures for shipment
6-18 Assembly of monitors
7. Mounting procedures for backhoe front
7-1 Preparation
7-2 Mounting of boom
7-3 Installation of arm
7-4 Mounting the bucket
7-5 Adjustment of track link tension
7-6 Final trial operation check
7-7 Assembly of option parts
7-8 Disassembly procedures for shipment
7. Mounting procedures for loader front
7-1 Preparation
7-2 Mounting of loader front
7-3 Mounting of bucket
7-4 Adjustment of track link tension
7-5 Final trial operation check
8. Checks after completing the assembly
9. Checking machine performance
10. Assembly check sheet
11. Check Sheets: Monthly Maintenance (PMKEA90ENMM00)
Format: PDF, 15 pages
Language: English
Table of Contents:
REPLACEMENT ITEMS-1
List of Consumable Parts
REPLACEMENT ITEMS-2
VISUAL CHECK ITEMS
GREASING AND DRAINING ITEMS
12. Check Sheets: Visual Inspection (Loader Front) (PMKEA91ENVI00)
Format: PDF, 32 pages
Language: English
Table of Contents:
INTRODUCTION
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
INSPECTION PROCEDURE
STRUCTURE VISUAL INSPECTIONCHECK REPORT
Track Frame
Side Frame
Main Frame
Loader Boom
Loader Arm
Seat : Screw (Loader Boom)
Seat : Screw (Loader Arm)
13. Check Sheets: Parts Visual Check (PMKEA90ENPV00)
Format: PDF, 55 pages
Language: English
Table of Contents:
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-01
EX2600-7 PARTS VISUAL CHECK
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-02
INTRODUCTION
INSPECTION PROCEDURE
PRECAUTIONS FOR INSPECTION
PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-03
PIPING SYSTEM
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-04
ELECTRIC PARTS
IMPORTANT CHECKS
14. Check Sheets: UT Inspection (Bachkhoe Front) (PMKEA90ENUT01)
Format: PDF, 86 pages
Language: English
Table of Contents:
INTRODUCTION
DISTRIBUTION OF THE INSPECTION SHEET
DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC TESTING
INSPECTION PROCEDURE
EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
ULTRA-SONIC EXAMINATIONREPORT FOR THE STRUCTURE
Track Frame
Backhoe Boom
Backhoe Arm
15. Check Sheets: Visual Inspection (Backhoe Front) (PMKEA90ENVI00)
Format: PDF, 42 pages
Language: English
Table of Contents:
INTRODUCTION
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
INSPECTION PROCEDURE
STRUCTURE VISUAL INSPECTIONCHECK REPORT
Track Frame
Side Frame
Main Frame
Backhoe Boom
Backhoe Arm
Seat: Screw (Backhoe Boom)
Seat: Screw (Backhoe Arm)
16. Check Sheets: Daily and Weekly Maintenance (PMKEA90ENDW01)
Format: PDF, 5 pages
Language: English
Table of Contents:
CHECK POINT-1 : HYDRAULIC , ENGINE COMPONENTS
CHECK POINT-2 : FRONT ATTACHMENT
CHECK POINT-3 : ELECTRIC COMPONENTS
DAILY AND WEEKLY CHECK SHEETS FOR EX2600-7
This manuals will assist you in diagnosing, repairing, determining a malfunction using a fault code, troubleshooting, operating, assembling, and checking for your hydraulic excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.
Covered Models:
EX2600-7
The manual comprises 16 documents, including the Workshop Manual, Fault Codes List, Troubleshooting Manual, Operational Principle Manual, four Operators Manuals, Wiring Diagram, Assembly Manual, and 6 Check Sheets
1. Workshop Manual (WKEA90EN00)
Format: PDF, 1264 pages
Language: English
Table of Contents:
GENERAL
Precautions for Disassembling and Assembling
Tightening
Painting
Bleeding Air
Releasing Pressure
Preparation
MAINTENANCE STANDARD
Upperstructure
Undercarriage
Loader Front Attachment
Backhoe Front Attachment
UPPERSTRUCTURE
Cab
Cab Bed
Counterweight
Upperstructure
Engine Unit
Pump Device
Control Valve
Other Valves
Swing Device
Muffler
Hydraulic Oil Tank
Fuel Tank
Lift Cylinder (Fast-Filling System)
Lift Cylinder (Folding Stairway)
UNDERCARRIAGE
Swing Bearing
Travel Device
Travel Brake Valve
Drive Tumbler
Center Joint
Adjuster Cylinder
Front Idler
Upper and Lower Roller
Track
Accumulator
Welding Repair Procedure
LOADER FRONT ATTACHMENT
Front Attachment
Cylinder
Bushing
Angle Sensor
Other Valves
BACKHOE FRONT ATTACHMENT
Front Attachment
Cylinder
Bushing
Angle Sensor
Other Valves
2. Fault Codes List (TTKEA90EN00ECL)
Format: PDF, 88 pages
Language: English
Table of Contents:
Fault Codes of HCM Controllers
Fault Codes of Cummins Controllers
Icon List
3. Troubleshooting Manual (TTKEA90EN00)
Format: PDF, 328 pages
Language: English
Table of Contents:
OPERATIONAL PERFORMANCE TEST
Introduction
Standard
Engine Test
Machine Performance Test
Component Test
TROUBLESHOOTING
Diagnosing Procedure
Monitor
Cross Reference Table
Component Layout
Troubleshooting for Each Code
Air Conditioner
e-Service
SERVICE MANUAL REVISION REQUEST FORM
THE ATTACHED DOCUMENT LIST
4. Operational Principle Manual (TOKEA90EN00)
Format: PDF, 349 pages
Language: English
Table of Contents:
GENERAL
Specifications
Component Layout
Component Specifications
SYSTEM
Controller
Control System
ELU System
Hydraulic System
Electrical System
Air Conditioning System
COMPONENT OPERATION
Pump Device
Swing Device
Control Valve
Control Equipment
Travel Device
Others (Upperstructure)
Others (Undercarriage)
Others (Front Attachment)
5. Operators Manual: Quick Visual Inspection (Loader Front) (PMKEA91ENQV00)
Format: PDF, 248 pages
Language: English
Table of Contents:
VISUAL INSPECTION EX2600-7 LOADER FRONT
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
SAFETY
Inspection procedure
Noting the cracks
0 hour to 250 hours
251 hours to 500 hours
501 hours to 750 hours
751 hours to 1000 hours
1001 hours to 1250 hours
1251 hours to 1500 hours
1501 hours to 1750 hours
1751 hours to 2000 hours
2001 hours to 2250 hours
2251 hours to 2500 hours
2501 hours to 2750 hours
2751 hours to 3000 hours
3001 hours to 3250 hours
3251 hours to 3500 hours
3501 hours to 3750 hours
3751 hours to 4000 hours
4001 hours to 4250 hours
4251 hours to 4500 hours
4501 hours to 4750 hours
4751 hours to 5000 hours
5001 hours to 5250 hours
5251 hours to 5500 hours
5501 hours to 5750 hours
5751 hours to 6000 hours
6001 hours to 6250 hours
6251 hours to 6500 hours
6501 hours to 6750 hours
6751 hours to 7000 hours
7001 hours to 7250 hours
7251 hours to 7500 hours
7501 hours to 7750 hours
7751 hours to 8000 hours
8001 hours to 8250 hours
8251 hours to 8500 hours
8501 hours to 8750 hours
8751 hours to 9000 hours
9001 hours to 9250 hours
9251 hours to 9500 hours
9501 hours to 9750 hours
9751 hours to 10000 hours
BACK COVER
6. Operators Manual: Quick Visual Inspection (Backhoe Front) (PMKEA90ENQVB00)
Format: PDF, 248 pages
Language: English
Table of Contents:
VISUAL INSPECTION EX2500-7
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
SAFETY
Inspection procedure
Noting the cracks
0 hour to 250 hours
251 hours to 500 hours
501 hours to 750 hours
751 hours to 1000 hours
1001 hours to 1250 hours
1251 hours to 1500 hours
1501 hours to 1750 hours
1751 hours to 2000 hours
2001 hours to 2250 hours
2251 hours to 2500 hours
2501 hours to 2750 hours
2751 hours to 3000 hours
3001 hours to 3250 hours
3251 hours to 3500 hours
3501 hours to 3750 hours
3751 hours to 4000 hours
4001 hours to 4250 hours
4251 hours to 4500 hours
4501 hours to 4750 hours
4751 hours to 5000 hours
5001 hours to 5250 hours
5251 hours to 5500 hours
5501 hours to 5750 hours
5751 hours to 6000 hours
6001 hours to 6250 hours
6251 hours to 6500 hours
6501 hours to 6750 hours
6751 hours to 7000 hours
7001 hours to 7250 hours
7251 hours to 7500 hours
7501 hours to 7750 hours
7751 hours to 8000 hours
8001 hours to 8250 hours
8251 hours to 8500 hours
8501 hours to 8750 hours
8751 hours to 9000 hours
9001 hours to 9250 hours
9251 hours to 9500 hours
9501 hours to 9750 hours
9751 hours to 10000 hours
BACK COVER
7. Operators Manual: Quick Visual Inspection (Backhoe Front) (PMKEA90ENQV00)
Format: PDF, 248 pages
Language: English
Table of Contents:
VISUAL INSPECTION EX2500-7
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
SAFETY
Inspection procedure
Noting the cracks
0 hour to 250 hours
251 hours to 500 hours
501 hours to 750 hours
751 hours to 1000 hours
1001 hours to 1250 hours
1251 hours to 1500 hours
1501 hours to 1750 hours
1751 hours to 2000 hours
2001 hours to 2250 hours
2251 hours to 2500 hours
2501 hours to 2750 hours
2751 hours to 3000 hours
3001 hours to 3250 hours
3251 hours to 3500 hours
3501 hours to 3750 hours
3751 hours to 4000 hours
4001 hours to 4250 hours
4251 hours to 4500 hours
4501 hours to 4750 hours
4751 hours to 5000 hours
5001 hours to 5250 hours
5251 hours to 5500 hours
5501 hours to 5750 hours
5751 hours to 6000 hours
6001 hours to 6250 hours
6251 hours to 6500 hours
6501 hours to 6750 hours
6751 hours to 7000 hours
7001 hours to 7250 hours
7251 hours to 7500 hours
7501 hours to 7750 hours
7751 hours to 8000 hours
8001 hours to 8250 hours
8251 hours to 8500 hours
8501 hours to 8750 hours
8751 hours to 9000 hours
9001 hours to 9250 hours
9251 hours to 9500 hours
9501 hours to 9750 hours
9751 hours to 10000 hours
BACK COVER
8. Operators Manual (ENMKEA14)
Format: PDF, 372 pages
Language: English
Table of Contents:
SAFETY
VISIBILITY MAP
SAFETY SIGNS
COMPONENTS NAME
GETTING ON AND OFF THE MACHINE
OPERATORS STATION
BREAK-IN
OPERATING ENGINE
DRIVING MACHINE
OPERATING MACHINE
TRANSPORTING
MAINTENANCE
HYDRAULIC CIRCUIT
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
TROUBLESHOOTING
SPECIFICATIONS
INDEX
9. Wiring Diagram (TTKEA90EN00CIR(04.10.2018))
Format: PDF, 16 pages
Language: English
Table of Contents:
ELECTRICAL CIRCUIT DIAGRAM (1/12)
ELECTRICAL CIRCUIT DIAGRAM (2/12)
ELECTRICAL CIRCUIT DIAGRAM (3/12)
ELECTRICAL CIRCUIT DIAGRAM (4/12)
ELECTRICAL CIRCUIT DIAGRAM (5/12)
ELECTRICAL CIRCUIT DIAGRAM (6/12)
ELECTRICAL CIRCUIT DIAGRAM (7/12)
ELECTRICAL CIRCUIT DIAGRAM (8/12)
ELECTRICAL CIRCUIT DIAGRAM (9/12)
ELECTRICAL CIRCUIT DIAGRAM (10/12)
EX2600-7B ELECTRICAL CIRCUIT DIAGRAM (11/12)
ELECTRICAL CIRCUIT DIAGRAM (12/12)
EX2600-7B ELECTRICAL CIRCUIT DIAGRAM (AERIALANGLE)
EX2600-7B ELECTRICAL CIRCUIT DIAGRAM (CAMERA)
CONNECTORS
EX2600-7 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE）
10. Assembly Manual (PMKEA90ENAM03)
Format: PDF, 466 pages
Language: English
Table of Contents:
Assembly Process Chart
BACKHOE FRONT
LOADER FRONT
1 Safety precautions
2 How to use a power wrench
3 Work precautions
1. Workers plan
1-1 Workers plan
1-2 Transportation
2. Parts check
2-1 Check
3. Preparations
3-1 Preparations (BACKHOE FRONT)
3-2 Preparations (LOADER FRONT)
4. Machines, apparatus, tools and materials necessary for assembly
5. Assembly of Undercarriage
5-1 Preparation
5-2 Assembly of track links and side frames
5-3 Connection of track frame and side frames
5-4 Connection of travel motor hoses, adjuster hoses and travel motor guards
5-5 Assembly of travel motor guards (Option)
5-6 Assembly of mission guards (Option)
5-7 Assembly of belly plates (Option)
5-8 Disassembly procedures for shipment
6. Connection of undercarriage and superstructure
6-1 Preparations before connection
6-2 Preparation of undercarriage
6-3 Preparation of base machine
6-4 Connection of undercarriage and base machine
6-5 Connection of piping to center joint
6-6 Assembly of fuel tank
6-7 Assembly of cab and escape-device
6-8 Assembly of fenders, steps, handrails, ladder, beam, box and covers
6-9 Assembly of engine unit
6-10 Mounting the counterweight
6-11 Assembly of intake unit / exhaust unit and head lamps, mirror, working lamp, etc.
6. Connection of undercarriage and superstructure
6-12 Connection
6-13 Checking the stop valves and stopcocks
6-14 Final check of superstructure
6-15 Releasing air from main pumps
6-16 Trial operation of superstructure
6-17 Disassembly procedures for shipment
6-18 Assembly of monitors
7. Mounting procedures for backhoe front
7-1 Preparation
7-2 Mounting of boom
7-3 Installation of arm
7-4 Mounting the bucket
7-5 Adjustment of track link tension
7-6 Final trial operation check
7-7 Assembly of option parts
7-8 Disassembly procedures for shipment
7. Mounting procedures for loader front
7-1 Preparation
7-2 Mounting of loader front
7-3 Mounting of bucket
7-4 Adjustment of track link tension
7-5 Final trial operation check
8. Checks after completing the assembly
9. Checking machine performance
10. Assembly check sheet
11. Check Sheets: Monthly Maintenance (PMKEA90ENMM00)
Format: PDF, 15 pages
Language: English
Table of Contents:
REPLACEMENT ITEMS-1
List of Consumable Parts
REPLACEMENT ITEMS-2
VISUAL CHECK ITEMS
GREASING AND DRAINING ITEMS
12. Check Sheets: Visual Inspection (Loader Front) (PMKEA91ENVI00)
Format: PDF, 32 pages
Language: English
Table of Contents:
INTRODUCTION
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
INSPECTION PROCEDURE
STRUCTURE VISUAL INSPECTIONCHECK REPORT
Track Frame
Side Frame
Main Frame
Loader Boom
Loader Arm
Seat : Screw (Loader Boom)
Seat : Screw (Loader Arm)
13. Check Sheets: Parts Visual Check (PMKEA90ENPV00)
Format: PDF, 55 pages
Language: English
Table of Contents:
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-01
EX2600-7 PARTS VISUAL CHECK
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-02
INTRODUCTION
INSPECTION PROCEDURE
PRECAUTIONS FOR INSPECTION
PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-03
PIPING SYSTEM
EX2600-7(FCO)-MD-00083-PMKEA90-EN-PV00-04
ELECTRIC PARTS
IMPORTANT CHECKS
14. Check Sheets: UT Inspection (Bachkhoe Front) (PMKEA90ENUT01)
Format: PDF, 86 pages
Language: English
Table of Contents:
INTRODUCTION
DISTRIBUTION OF THE INSPECTION SHEET
DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC TESTING
INSPECTION PROCEDURE
EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
ULTRA-SONIC EXAMINATIONREPORT FOR THE STRUCTURE
Track Frame
Backhoe Boom
Backhoe Arm
15. Check Sheets: Visual Inspection (Backhoe Front) (PMKEA90ENVI00)
Format: PDF, 42 pages
Language: English
Table of Contents:
INTRODUCTION
COMPLETING AND SUBMITTING THE INSPECTION SHEETS
INSPECTION PROCEDURE
STRUCTURE VISUAL INSPECTIONCHECK REPORT
Track Frame
Side Frame
Main Frame
Backhoe Boom
Backhoe Arm
Seat: Screw (Backhoe Boom)
Seat: Screw (Backhoe Arm)
16. Check Sheets: Daily and Weekly Maintenance (PMKEA90ENDW01)
Format: PDF, 5 pages
Language: English
Table of Contents:
CHECK POINT-1 : HYDRAULIC , ENGINE COMPONENTS
CHECK POINT-2 : FRONT ATTACHMENT
CHECK POINT-3 : ELECTRIC COMPONENTS
DAILY AND WEEKLY CHECK SHEETS FOR EX2600-7
| Included in the package | |
| Workshop Manual | 1 |
| Fault Codes List | 1 |
| Troubleshooting Manual | 1 |
| Operational Principle Manual | 1 |
| Operators Manual | 4 |
| Wiring Diagram | 1 |
| Assembly Manual | 1 |
| Check Sheets | 6 |
| Covered | |
| Model Class | EX2600 |
| Generation | 7 |
| Truck Type | Hydraulic Excavator |
| Truck Models | EX2600-7 |
Hitachi EX2600-7 Hydraulic Excavator set of Service Manuals
- Brands Hitachi
- Product Code:Hitachi::EX2600-7
- Availability:Ready to instant download
-
$49.90
Tags: EX2600-7