All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX5500-5.

This manuals will assist you in diagnosing, repairing, maintaining, operating, troubleshooting, assembling, and checking for your hydraulic excavator.
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Covered Models:
   EX5500-5

The manual comprises 16 documents, including two Workshop Manuals, the Maintenance Manual, Operational Principle Manual, Operators Manual, Wiring Diagram, Assembly Manual, and 9 Check Sheets

1. Workshop Manual: Travel Motor (M3B) (WSDTME1861)
Format: PDF, 196 pages
Language: English

2. Workshop Manual (W18BE00)
Format: PDF, 577 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
      Precautions for Disassembling and Assembling
      Tightening
   UPPERSTRUCTURE
      Cab
      Counterweight
      Main Frame
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      DQR Valve
      Pilot Shut-Off Valve
      Shuttle Valve
      Solenoid Valve
      Oil Cooler Fan Motor
      Fuel Cooler Fan Motor
      Compressor Drive Motor
      Air Conditioner
      Lift Cylinder
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Travel Brake Valve
      Drive Tumbler
      Center Joint
      Adjuster Cylinder
      Front Idler
      Upper and Lower Roller
      Track Shoes
      Accumulator
      Welding Repair Procedure
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Bushing and Point
   REVISION REQUEST FORM
   ATTACHED PATTERN LIST

3. Maintenance Manual: Recommended Service Program (KO22001)
Format: PDF, 39 pages
Language: English

4. Operational Principle Manual (TO18BE00)
Format: PDF, 218 pages
Language: English
Table of Contents:
   GENERAL
      SPECIFICATIONS
      COMPONENT SPECIFICATIONS
      COMPONENT LOCATION
   SYSTEM
      CONTROL SYSTEM
      HYDRAULIC SYSTEM
      ELECTRIC SYSTEM
   COMPONENT OPERATION
      PUMP DEVICE
      SWING DEVICE
      CONTROL VALVE
      PILOT VALVE
      DQR VALVE
      TRAVEL DEVICE
      OTHERS (UPPERSTRUCTURE)
      OTHERS (UNDERCARRIAGE)
   REVISION REQUEST FORM

5. Operators Manual (EM18B11)
Format: PDF, 306 pages
Language: English

6. Wiring Diagram (TT18BE00_circuit)
Format: PDF, 6 pages
Language: English

7. Assembly Manual (KO28800)
Format: PDF, 367 pages
Language: English
Table of Contents:
   COVER
   Foreword
      1. Precautions
      2. Workers plan
      2'. Workers plan
      3. Parts check
      4. Preparations (loader front)
      4'. Preparations (backhoe front)
      5. Machines, apparatus, tools, and materials necessary for assembly
      ASSEMBLY OF UNDERCARRIAGE
      ASSEMBLY OF SUPERSTRUCTURE
      MOUNTING PROCEDURES FOR LOADER FRONT-END ATTACHMENT
      MOUNTING PROCEDURE FOR BACKHOE FRONT-END ATTACHMENT
      CHECKS & PERFORMANCE STANDARDS
   EX5500-5 Assembly Process Chart LOADER FRONT
   EX5500-5 Assembly Process Chart BACKHOE FRONT
   BACK COVER

8. Check Sheets: Visual Inspection (Loader Front) (ko228l02)
Format: PDF, 40 pages
Language: English

9. Check Sheets: UT Inspection (Backhoe Front) (KO234B01)
Format: PDF, 74 pages
Language: English

10. Check Sheets: UT Inspection (Loader Front) (KO234L01)
Format: PDF, 64 pages
Language: English

11. Check Sheets: Visual Inspection (Backhoe Front) (ko228b02)
Format: PDF, 42 pages
Language: English

12. Check Sheets: Completed Assembly (KO30900)
Format: PDF, 47 pages
Language: English
Table of Contents:
   COVER
   FOREWORD
      COMPLETED ASSEMBLY CHECK REPORT FOR THE EX5500-5
      UNDERCARRIAGE/SUPERSTRUCTURE
      FRONT-END ATTACHMENT CHECK SHEETS FOR THE EX5500-5
      ELECTRICAL SYSTEM FUNCTION CHECK SHEETS FOR THE EX5500-5
      IMPLEMENT SPEED CHECK SHEETS FOR THE EX5500-5

13. Check Sheets: Montly Maintenance (KO29100)
Format: PDF, 54 pages
Language: English

14. Check Sheets: Daily and Weekly Maintenance (KO29000)
Format: PDF, 6 pages
Language: English

15. Check Sheets: UT Inspection (KO54200)
Format: PDF, 66 pages
Language: English
Table of Contents:
   INTRODUCTION
   DISTRIBUTION OF THE INSPECTION SHEET
   DEFINITION OF THE DEFECT LENGTH INULTRA-SONIC TESTING
   INSPECTION PROCEDURE
   EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
   ULTRA-SONIC EXAMINATIONREPORT FOR THE STRUCTURE
   Track Frame
   Loader Boom
   Loader Arm

16. Check Sheets: Parts Visual Check (KO31000)
Format: PDF, 50 pages
Language: English