All-Inclusive Factory Service Technical manual for Hitachi Wheel Loaders Models Zaxis ZW100.

This manual will assist you in diagnosing, repairing, and troubleshooting for your wheel loader.

Covered Models:
   Zaxis ZW100

The manual comprises 5 documents, including the Workshop Manual, Troubleshooting Manual, and three Wiring Diagrams

1. Workshop Manual (W4FJ-E-00)
Format: PDF, 350 pages
Language: English
Table of Contents:
   INTRODUCTION
   SAFETY
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air from Hydraulic Circuit
      Hydraulic Circuit Pressure Release Procedure
      Preparation
   BODY
      Cab
      Counterweight
      Center Hin
      Hydraulic Oil Ta
      Pump Device
      Control Valv
      Steering Valv
      Brake Valv
      Priority Valv
      Inching Valv
   TRAVEL SYSTEM
      Steering Cylinder
      HST Motor
      Transmission
      Axle
      Propeller Shaft
      Tire
   ATTACHMENT
      Front Attachment
      Cylinder
   SERVICE MANUAL REVISION REQUEST FORM

2. Troubleshooting Manual (TT4FJ-E-00)
Format: PDF, 442 pages
Language: English
Table of Contents:
   INTRODUCTION
   SAFETY
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Wheel Loader Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Dr.ZX
      e-Wheel
      Component Lay out
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection
   SERVICE MANUAL REVISION REQUEST FORM

3. Wiring Diagram (circuit)
Format: PDF, 8 pages
Language: English
Table of Contents:
   ZW65/75/95 MAIN HARNESS 1 (1/2)
   ZW65/75/95 MAIN HARNESS 1(2/2
   ZW65/75/95 MAIN HARNESS 2
   ZW65/75/95 FRONT CONSOLE HARNESS
   ZW65/75 REAR HARNESS
   ZW95 REAR HARNESS
   ZW65/75/95 ELECTRICAL CIRCUIT DIAGRAM
   ZW65/75/95 HYDRAULIC CIRCUIT DIAGRAM

4. Wiring Diagram (circuit(TT4FJ-E-00))
Format: PDF, 11 pages
Language: English

5. Wiring Diagram (Circuit(1))
Format: PDF, 21 pages
Language: English
Table of Contents:
   ELECTRIC CIRCUIT DIAGRAM 1
   ELECTRIC CIRCUIT DIAGRAM 2
   REAR FRAME HARNESS
   REAR CONSOLE HARNESS
   FRONT FRAME HARNESS
   FRONT CONSOLE HARNESS
   RIGHT CONSOLE HARNESS (STANDARD)
   RIGHT CONSOLE HARNESS (OPTIONAL)
   RIGHT CONSOLE (MF LEVER) HARNESS
   COLUMN BOX HARNESS
   REAR FRAME LEFT HARNESS
   TRANSMISSION HARNESS
   PILOT SHVT-OFF SOLENOID VALVE (HYDRAULIC OPERATED TYPE) (OPTIONAL)
   LIFT ARM KICKOUT HARNESS (OPTIONAL)
   EMERGENCY STEERING SWITCH HARNESS (OPTIONAL)
   EMERGENCY STEERING PUMP HARNESS (OPTIONAL)
   QUICK COUPLER SWITCH HARNESS (OPTIONAL)
   QUICK COUPLER HARNESS (OPTIONAL)
   CAB HARNESS
   HYDRAULIC CIRCUIT DIAGRAM (STANDARD)
   HYDRAULIC CIRCUIT DIAGRAM (OPTIONAL)