All-Inclusive Factory Service Technical manual for Hitachi Articulated Dump Trucks Models AH350-D and AH400-D.

This manuals will assist you in diagnosing, troubleshooting, analyses, testing, repair, assembling, disassembling, repairing, and operating for your articulated dump truck.
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Covered Models:
   AH350-D
   AH400-D

The manual comprises 5 documents, including two Operation and Test Manuals, the Service Manual, Repair Manual, and Operators Manual

1. Operation and Test Manual (T3540DE-00)
Format: PDF, 1246 pages
Language: English
Table of Contents:
   TECHNICALMANUAL
         General Information
         Operational Checkout Procedure
         Engine
         Electrical System
         Power Train
         Pneumatic System
         Hydraulic System
         Heating and Air Conditioning
   WORKSHOP MANUAL
         General Information
         Wheels
         Axles and Suspension Systems
         Transmission
         Engine
         Engine Auxiliary System
         Connector Drive (Flexplate)
         Transfer Drive
         Steering System
         Service Brakes
         Park Brake
         Frame and Supporting Structure
         Operator's Station
         Sheet Metal and Styling
         Main Hydraulic System
         Pneumatic Systems
         Haulage Device
         Dealer Fabricated Tools
   SERVICE MANUAL REVISION REQUEST FORM

2. Operation and Test Manual (T8TG-E-02)
Format: PDF, 762 pages
Language: English
Table of Contents:
   Introduction
      General Information
      Operational Checkout Procedure
      Specifications
      Engine
      Electrical System
      Power Train
      Pneumatic System
      Hydraulic System
      Heating and Air Conditioning
      Index
      REVISION REQUEST FORM

3. Service Manual (KM8TH-E-01)
Format: PDF, 531 pages
Language: English
Table of Contents:
   CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
      OPERATIONAL CHECK-OUT
      OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
   CHAPTER 2. ENGINE
      THEORY OF OPERATION.
      DIAGNOSE ENGINE MALFUNCTIONS.
      ADJUSTMENTS
      TESTS
   CHAPTER 3. ELECTRICAL SYSTEM
      SYSTEM INFORMATION
      DESCRIPTION OF CIRCUITS
      REFERENCES
      TESTS
   CHAPTER 4. TRANSMISSION HD4560
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TABLE OF ERROR CODES
      ADJUSTMENTS AND TESTS
   CHAPTER 5. PNEUMATIC SYSTEM.
      THEORY OF OPERATION.
      DIAGNOSTIC INFORMATION
      ADJUSTMENTS AND TESTS
   CHAPTER 6. HYDRAULIC SYSTEM
   THEORY OF OPERATION
      ARTICULATED DUMP TRUCK HYDRAULIC SYSTEM OPERATION
   DIAGNOSTIC INFORMATION
      DIAGNOSTIC PROCEDURE
      DIAGNOSE HYDRAULIC SYSTEM MALFUNCTIONS
   TESTS
      JT05800 DIGITAL THERMOMETER INSTALLATION
      JT02156A DIGITAL ANALOGUE PRESSURE/TEMPERATURE ANALYSER INSTALLATION
      HYDRAULIC OIL CLEANUP PROCEDURE USING PORTABLE FILTER CADDY
      HYDRAULIC SYSTEM WARM-UP PROCEDURE
      CYCLE TIME TEST
      MAIN HYDRAULIC PUMP RESIDUAL AND COMPENSATOR VALVES TEST AND ADJUSTMENT
      SYSTEM RELIEF VALVE AND BIN RAISE CIRCUIT RELIEF VALVE TEST
      PRIORITY VALVE TEST
      ACCUMULATOR PRESSURE REDUCING VALVE TEST AND ADJUSTMENT
      BRAKE ACCUMULATOR CHARGE VALVE TEST AND ADJUSTMENT
      BRAKE LOW PRESSURE SWITCH AND BRAKE ACCUMULATOR TEST
      FRONT AND REAR BRAKE ACCUMULATORS PRESSURE TEST AND CHARGE PROCEDURE
      SERVICE BRAKE VALVE TEST
      STEERING RELIEF VALVE PRESSURE TEST AND ADJUSTMENT
      STEERING CYLINDER LEAKAGE TEST
      SECONDARY STEERING PUMP RESIDUAL AND COMPENSATOR VALVES TEST AND ADJUSTMENT
      BIN LOWER CIRCUIT RELIEF VALVE TEST
      FAN DRIVE CIRCUIT PRESSURES
   CHAPTER 7. HEATING AND AIR CONDITIONING
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TESTS.
   CHAPTER 8. MAINTENANCE SCHEDULES
      NOTES:
   CHAPTER 9. DAILY OR 10 HOURLY SERVICE CHECKS
   CHAPTER 10. 150 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
   CHAPTER 11. 500 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      CLEAN, CHECK AND REPLACE BREATHERS
      CAB AND ELECTRICAL
      LUBRICATION
   CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND LUBRICATION
      AXLES AND CHASSIS & SUSPENSION
   CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND LUBRICATION
      CAB, PNEUMATICS AND ELECTRICAL
   CHAPTER 14. 3 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND PNEUMATICS
   CHAPTER 15. 4 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND PNEUMATICS
   CHAPTER 16. AS REQUIRED SERVICE
      ENGINE
      CAB AND LUBRICATION
   CHAPTER 17. MISCELLANEOUS SERVICE AND CHECKS
      DRIVE TRAIN
      ELECTRICAL
      OPERATIONAL CHECKOUT
   CHAPTER 18. TROUBLE SHOOTING
      SYMPTOMS AND REMEDIES
   CHAPTER 19. APPENDIX
      OBW Functional Description ADT Mk IV 001-4002-00
      HYDRAULIC FAN COOLER FUNCTIONAL DESCRIPTION . ADT MK IV 001-

4. Repair Manual (W3540DE-00)
Format: PDF, 605 pages
Language: English
Table of Contents:
   WORKSHOP MANUAL
         General Information
         Wheels
         Axles and Suspension Systems
         Transmission
         Engine
         Engine Auxiliary System
         Connector Drive (Flexplate)
         Transfer Drive
         Steering System
         Service Brakes
         Park Brake
         Frame and Supporting Structure
         Operator's Station
         Sheet Metal and Styling
         Main Hydraulic System
         Pneumatic Systems
         Haulage Device
         Dealer Fabricated Tools
   SERVICE MANUAL REVISION REQUEST FORM

5. Operators Manual (em187885)
Format: PDF, 243 pages
Language: English