All-Inclusive Factory Service Technical manual for Hitachi Articulated Dump Trucks Models AH500-D.

This manuals will assist you in diagnosing, troubleshooting, analyses, testing, and repair for your articulated dump truck.
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Covered Models:
   AH500-D

The manual comprises 2 documents, including the Operation and Test Manual, and Service Manual

1. Operation and Test Manual (KM8TJ-E)
Format: PDF, 756 pages
Language: English
Table of Contents:
   CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
      OPERATIONAL CHECK-OUT
      OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
      OPERATIONAL CHECKS - ENGINE ON
   CHAPTER 2. ENGINE
      THEORY OF OPERATION
      DIAGNOSE ENGINE MALFUNCTIONS
      ADJUSTMENTS
      TESTS
   CHAPTER 3. ELECTRICAL SYSTEM
      SYSTEM INFORMATION
      DESCRIPTION OF CIRCUITS
      REFERENCES
      TESTS
   CHAPTER 4. TRANSMISSION HD4560
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
   CHAPTER 5. PNEUMATIC SYSTEM
      THEORY OF OPERATION
   CHAPTER 5. PNEUMATIC SYSTEM
      DIAGNOSTIC INFORMATION
      TESTS
   CHAPTER 6. HYDRAULIC SYSTEM
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TESTS
   CHAPTER 7. HEATING AND AIR CONDITIONING
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TESTS
   CHAPTER 8. MENU DISPLAY UNIT AND ALPHA NUMERICAL DISPLAY
      START-UP DISPLAY
      DEFAULT SCREEN
      TO SELECT BETWEEN MENUS
   CHAPTER 9. MAINTENANCE SCHEDULES
   CHAPTER 10. DAILY OR 10 HOURLY SERVICE CHECKS
   CHAPTER 11. 500 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      CLEAN, CHECK AND REPALCE BREATHERS
      CAB AND ELECTRICAL
      LUBRICATION
   CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
      ENGINE
      HYDRAULICS AND LUBRICATION
      AXLES AND CHASSIS & SUSPENSION
   CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND LUBRICATION
      CAB, PNEUMATICS AND ELECTRICAL
   CHAPTER 14. 4 000 HOURS SERVICE AND CHECKS
      HYDRAULICS AND PNEUMATICS
   CHAPTER 15. AS REQUIRED SERVICE
   CHAPTER 16. MISCELLANEOUS SERVICE AND CHECKS
      ENGINE
      ELECTRICAL
      OPERATIONAL CHECKOUT
   CHAPTER 17. TROUBLE SHOOTING
      SYMPTOMS AND REMEDIES
      FAULT CODES

2. Service Manual (KM8TJG-E-01)
Format: PDF, 533 pages
Language: English
Table of Contents:
   CHAPTER 1. OPERATIONAL CHECK-OUT PROCEDURE
      OPERATIONAL CHECK-OUT
      OPERATIONAL CHECKS - KEY SWITCH ON, ENGINE OFF
   CHAPTER 2. ENGINE
      THEORY OF OPERATION.
      DIAGNOSE ENGINE MALFUNCTIONS
      ADJUSTMENTS
      TESTS
   CHAPTER 3. ELECTRICAL SYSTEM
      SYSTEM INFORMATION
      DESCRIPTION OF CIRCUITS
      REFERENCES
      TESTS
   CHAPTER 4. TRANSMISSION
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TABLE OF ERROR CODES
      ADJUSTMENTS AND TESTS
   CHAPTER 5. PNEUMATIC SYSTEM
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      ADJUSTMENTS AND TESTS
   CHAPTER 6. HYDRAULIC SYSTEM
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TESTS
   CHAPTER 7. HEATING AND AIR CONDITIONING
      THEORY OF OPERATION
      DIAGNOSTIC INFORMATION
      TESTS
   CHAPTER 8. MAINTENANCE SCHEDULES
      NOTES:
   CHAPTER 9. DAILY OR 10 HOURLY SERVICE CHECKS
   CHAPTER 10. 500 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      CLEAN, CHECK AND REPLACE BREATHERS
      CAB AND ELECTRICAL
      LUBRICATION
   CHAPTER 11. 500 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      CLEAN, CHECK AND REPLACE BREATHERS
      CAB AND ELECTRICAL
      LUBRICATION
   CHAPTER 12. 1 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND LUBRICATION
      AXLES AND CHASSIS & SUSPENSION
   CHAPTER 13. 2 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND LUBRICATION
      CAB, PNEUMATICS AND ELECTRICAL
   CHAPTER 14. 3 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND PNEUMATICS
   CHAPTER 15. 4 000 HOURS SERVICE AND CHECKS
      DRIVE TRAIN
      HYDRAULICS AND PNEUMATICS
   CHAPTER 16. AS REQUIRED SERVICE
      ENGINE
      CAB AND LUBRICATION
   CHAPTER 17. MISCELLANEOUS SERVICE AND CHECKS
      DRIVE TRAIN
      ELECTRICAL
      OPERATIONAL CHECKOUT
   CHAPTER 18. TROUBLE SHOOTING
      SYMPTOMS AND REMEDIES
   CHAPTER 19. APPENDIX
      OBW Functional Description - ADT Mk IV 001-4002-00
      HYDRAULIC FAN COOLER FUNCTIONAL DESCRIPTION . ADT MK IV 001-