All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX5600-7.

This manuals will assist you in diagnosing, repairing, determining a malfunction using a fault code, troubleshooting, operating, assembling, and checking for your hydraulic excavator.
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Covered Models:
   EX5600-7

The manual comprises 20 documents, including the Workshop Manual, Fault Codes List, Troubleshooting Manual, Operational Principle Manual, three Operators Manuals, Wiring Diagram, Assembly Manual, and 11 Check Sheets

1. Workshop Manual (WKGA90EN00)
Format: PDF, 1050 pages
Language: English
Table of Contents:
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Travel Brake Valve
      Drive Tumbler
      Center Joint
      Adjuster Cylinder
      Front Idler
      Upper and Lower Roller
      Track
      Accumulator
      Welding Repair Procedure
   FRONT ATTACHMENT (LOADING SHOVEL)
      Front Attachment
      Cylinder
      Bushing
      Angle Sensor
      Other Valves
   FRONT ATTACHMENT (Backhoe)
      Front Attachment
      Cylinder
      Bushing
      Angle Sensor
      Other Valves

2. Fault Codes List (TTKGA90EN00ECL)
Format: PDF, 99 pages
Language: English
Table of Contents:
   Fault Codes of HCM Controllers
   Fault Codes of Cummins Controllers
   icon List

3. Troubleshooting Manual (TTKGA90EN00)
Format: PDF, 388 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Machine Performance Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Monitor
      Cross Reference Table
      Component Layout
      Troubleshooting for Each Code
      Air Conditioner
      e-Service

4. Operational Principle Manual (TOKGA90EN00)
Format: PDF, 379 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      ELU System
      Hydraulic System
      Electrical System
      Air Conditioning System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Control Equipment
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)
      Others (Front Attachment)

5. Operators Manual (ENMKGA12)
Format: PDF, 412 pages
Language: English
Table of Contents:
   INTRODUCTION
   INDEX
   MACHINE NUMBERS
   INTENDED USE
   SAFETY
   VISIBILITY MAP
   SAFETY SIGNS
   COMPONENTS NAME
   GETTING ON AND OFF THE MACHINE
   OPERATOR’S STATION
   BREAK-IN
   OPERATING ENGINE
   DRIVING MACHINE
   OPERATING MACHINE
   TRANSPORTING
   MAINTENANCE
   HYDRAULIC CIRCUIT
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
   INDEX

6. Operators Manual: Quick Visual Inspection (Loader Front) (KO57100)
Format: PDF, 248 pages
Language: English
Table of Contents:
   VISUAL INSPECTION EX5600-7 LOADER FRONT
      COMPLETING AND SUBMITTING THE INSPECTION SHEETS
      SAFETY
      Inspection procedure
      Noting the cracks
      0 hour to 250 hours
      251 hours to 500 hours
      501 hours to 750 hours
      751 hours to 1000 hours
      1001 hours to 1250 hours
      1251 hours to 1500 hours
      1501 hours to 1750 hours
      1751 hours to 2000 hours
      2001 hours to 2250 hours
      2251 hours to 2500 hours
      2501 hours to 2750 hours
      2751 hours to 3000 hours
      3001 hours to 3250 hours
      3251 hours to 3500 hours
      3501 hours to 3750 hours
      3751 hours to 4000 hours
      4001 hours to 4250 hours
      4251 hours to 4500 hours
      4501 hours to 4750 hours
      4751 hours to 5000 hours
      5001 hours to 5250 hours
      5251 hours to 5500 hours
      5501 hours to 5750 hours
      5751 hours to 6000 hours
      6001 hours to 6250 hours
      6251 hours to 6500 hours
      6501 hours to 6750 hours
      6751 hours to 7000 hours
      7001 hours to 7250 hours
      7251 hours to 7500 hours
      7501 hours to 7750 hours
      7751 hours to 8000 hours
      8001 hours to 8250 hours
      8251 hours to 8500 hours
      8501 hours to 8750 hours
      8751 hours to 9000 hours
      9001 hours to 9250 hours
      9251 hours to 9500 hours
      9501 hours to 9750 hours
      9751 hours to 10000 hours
   BACK COVER

7. Operators Manual: Quick Visual Inspection (Backhoe Front) (PMKGA90ENQV00)
Format: PDF, 248 pages
Language: English
Table of Contents:
   VISUAL INSPECTION EX5600-7 BACKHOE FRONT
   BACK COVER

8. Wiring Diagram (TTKGA90EN00CIR)
Format: PDF, 20 pages
Language: English
Table of Contents:
   ELECTRICAL CIRCUIT DIAGRAM (1/18)
   ELECTRICAL CIRCUIT DIAGRAM (2/18)
   ELECTRICAL CIRCUIT DIAGRAM (3/18)
   ELECTRICAL CIRCUIT DIAGRAM (4/18)
   ELECTRICAL CIRCUIT DIAGRAM (5/18)
   ELECTRICAL CIRCUIT DIAGRAM (6/18)
   ELECTRICAL CIRCUIT DIAGRAM (7/18)
   ELECTRICAL CIRCUIT DIAGRAM (8/18)
   ELECTRICAL CIRCUIT DIAGRAM (9/18)
   ELECTRICAL CIRCUIT DIAGRAM (10/18)
   ELECTRICAL CIRCUIT DIAGRAM (11/18)
   ELECTRICAL CIRCUIT DIAGRAM (12/18)
   ELECTRICAL CIRCUIT DIAGRAM (13/18)
   ELECTRICAL CIRCUIT DIAGRAM (14/18)
   ELECTRICAL CIRCUIT DIAGRAM (15/18)
   ELECTRICAL CIRCUIT DIAGRAM (16/18)
   ELECTRICAL CIRCUIT DIAGRAM (17/18)
   ELECTRICAL CIRCUIT DIAGRAM (18/18)
   HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)
   HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)

9. Assembly Manual (PMKGA90ENAM02)
Format: PDF, 558 pages
Language: English
Table of Contents:
   Precautions
   1. Workers plan
   2. Parts check
   3. Preparations
   4. Machines, apparatus, tools, and materials necessary for assembly
   5. Assembly of undercarriage
   6. Connection of undercarriage and superstructure
   7. Mounting procedure for backhoe front
   7. Mounting procedure for loader front
   8. Checks after completing the assembly
   9. Checking machine performance
   10. Assembly check sheet

10. Check Sheets: Daily and Weekly Maintenance (PMKGA90ENDW01)
Format: PDF, 5 pages
Language: English
Table of Contents:
   CHECK POINT-1 : HYDRAULIC , ENGINE COMPONENTS
   CHECK POINT-2 : FRONT ATTACHMENT
   CHECK POINT-3 : ELECTRIC COMPONENTS
   DAILY AND WEEKLY CHECK SHEETS FOR EX5600-7

11. Check Sheets: Montly Maintenance (PMKGA90ENMM01)
Format: PDF, 19 pages
Language: English
Table of Contents:
   REPLACEMENT ITEMS-1
   REPLACEMENT ITEMS-2
   CLEANING ITEMS
   VISUAL CHECK ITEMS
   GREASING & DRAINING ITEMS
   CHECK SHEETS FOR Initial 50 HOURS to 2000 HOURS

12. Check Sheets: Parts Visual Check (PMKGA90ENPV00)
Format: PDF, 73 pages
Language: English
Table of Contents:
   INTRODUCTION
   INSPECTION PROCEDURE
   PRECAUTIONS FOR INSPECTION
   PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
   PIPING SYSTEM
   ELECTRIC PARTS
   FUNCTIONAL CHECK

13. Check Sheets: Visual Inspection (Backhoe Front) (PMKGA90ENVI00(BH))
Format: PDF, 59 pages
Language: English
Table of Contents:
   HOW TO USE THE CHECK SHEETS
   STRUCTURE VISUAL INSPECTION CHECK REPORT
   Track Frame
   Side Frame
   Main Frame
   Backhoe Boom
   Backhoe Arm
   Seat: Screw (Backhoe Boom)
   Seat: Screw (Backhoe Arm)

14. Check Sheets: UT Inspection (Loader Front) (KO57600)
Format: PDF, 66 pages
Language: English
Table of Contents:
   INTRODUCTION
   DISTRIBUTION OF THE INSPECTION SHEET
   DEFINITION OF THE DEFECT LENGTH IN ULTRASONICTESTING
   INSPECTION PROCEDURE
   EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
   ULTRA-SONIC EXAMINATIONREPORT FOR THE STRUCTURE
      Track Frame
      Loader Boom
      Loader Arm

15. Check Sheets: Parts Visual Check (KO59500)
Format: PDF, 71 pages
Language: English
Table of Contents:
   INTRODUCTION
   INSPECTION PROCEDURE
   PRECAUTIONS FOR INSPECTION
   PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
   PIPING SYSTEM
   ELECTRIC PARTS
   FUNCTIONAL CHECK

16. Check Sheets: Parts Visual Check (PMKGB90ENPV00)
Format: PDF, 73 pages
Language: English
Table of Contents:
   INTRODUCTION
   INSPECTION PROCEDURE
   PRECAUTIONS FOR INSPECTION
   PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
   PIPING SYSTEM
   ELECTRIC PARTS
   FUNCTIONAL CHECK

17. Check Sheets: Montly Maintenance (KO58800)
Format: PDF, 71 pages
Language: English
Table of Contents:
   EX5600-7 CHECK POINTS : 1
   EX5600-7 CHECK POINTS : 2
   PERIODIC REPLACEMENT OF RUBBER HOSES
   1 50 HOURS to 1250 HOURS
   2 1500 HOURS to 2500 HOURS
   3 2750 HOURS to 3750 HOURS
   4 4000 HOURS to 5000 HOURS
   5 5250 HOURS to 6250 HOURS
   6 6500 HOURS to 7500 HOURS
   7 7750 HOURS to 8750 HOURS
   8 9000 HOURS to 10000 HOURS
   9 10250 HOURS to 11250 HOURS
   10 11500 HOURS to 12500 HOURS
   11 12750 HOURS to 13750 HOURS
   12 14000 HOURS to 15000 HOURS
   13 15250 HOURS to 16250 HOURS
   14 16500 HOURS to 17500 HOURS
   15 17750 HOURS to 18750 HOURS
   16 19000 HOURS to 20000 HOURS

18. Check Sheets: Daily and Weekly Maintenance (KO58700)
Format: PDF, 102 pages
Language: English
Table of Contents:
   CHECK SHEETS FOR EX5600-7 DAILY AND WEEKLY MAINTENANCE
   EX5600-7 CHECK POINTS
   CHECK SHEETS

19. Check Sheets: Visual Inspection (Loader front) (KO57000)
Format: PDF, 44 pages
Language: English
Table of Contents:
   INTRODUCTION
   COMPLETING AND SUBMITTING THE INSPECTION SHEETS
   INSPECTION PROCEDURE
   STRUCTURE VISUAL INSPECTIONCHECK REPORT
   Track Frame
   Side Frame
   Main Frame
   Loader Boom
   Loader Arm
   Seat: Screw (Loader Boom)
   Seat: Screw (Loader Arm)

20. Check Sheets: UT Inspection (Backhoe Front) (PMKGA90ENUT00(BH))
Format: PDF, 76 pages
Language: English