All-Inclusive Factory Service Technical manual for Hitachi Crawler Excavators Models EX160LC-5.

This manuals will assist you in diagnosing, repairing, troubleshooting, and operating for your crawler excavator.
You can use a Windows, Mac, or Android device to view this manuals. You only need to have a PDF reader installed.

Covered Models:
   EX160LC-5

The manual comprises 4 documents, including the Workshop Manual, Troubleshooting Manual, Operational Principle Manual, and Operators Manual

1. Workshop Manual (w165e00)
Format: PDF, 522 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
      Precautions for Disassembling and Assembling
      Tightening Torque
   UPPERSTRUCTURE
      Cab
      Counterweight
      Main Frame
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      Pilot Shut-Off Valve
      Shockless Valve
      Solenoid Valve
      Pilot Relief Valve Unit
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Center Joint
      Track Adjuster
      Front Idler
      Upper and Lower Roller
      Track
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
   ENGINE
      General Introduction
      Maintenance
      Engine Assembly (Disassembly)
      Engine Assembly (inspection and Repair)
      Engine Assembly (Reassenbly)
      Lubricating System
      Cooling System
      Fuel Sistem
      Turbocharger
      Air Compressor
      Engine Electrials
      Troubleshooting
      Special Tool List
      Conversion Table

2. Troubleshooting Manual (TT165E00)
Format: PDF, 229 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introducution
      Engine Test
      Excavator Test
      Component Test
      Standard
   TROUBLESHOOTING
      Diagnosing Procedure
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection
      Harness Check
   ELECTRICAL CIRCUIT DIAGRAM
   CONNECTORS
   CAB HARNESS
   ENGINE HARNESS
   RELAY HARNESS
   A/C HARNESS
   HYDRAULIC CIRCUIT DIAGRAM

3. Operational Principle Manual (to165e00)
Format: PDF, 126 pages
Language: English
Table of Contents:
   GENERAL
      Specification
      Component Layout
   SYSTEM
      Control System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)

4. Operators Manual (EM13KNA21)
Format: PDF, 242 pages
Language: English
Table of Contents:
   SAFETY
   SAFETY SIGNS
   COMPONENTS NAME
   OPERATOR'S STATION
   BREAK-IN
   OPERATING THE ENGINE
   DRIVING THE MACHINE
   OPERATING THE MACHINE
   TRANSPORTING
   MAINTENANCE
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
   OPTIONAL ATTACHMENTS AND DEVICES
   INDEX