All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX3600-6.

This manuals will assist you in diagnosing, repairing, troubleshooting, operating, assembling, and checking for your hydraulic excavator.
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Covered Models:
   EX3600-6

The manual comprises 17 documents, including three Workshop Manuals, the Troubleshooting Manual, Operational Principle Manual, four Operators Manuals, Wiring Diagram, Assembly Manual, and 6 Check Sheets

1. Workshop Manual: Travel Transmission (WSDTDE188)
Format: PDF, 154 pages
Language: English

2. Workshop Manual: Travel Transmission (WSDTDE1882)
Format: PDF, 150 pages
Language: English

3. Workshop Manual (W18ME00)
Format: PDF, 526 pages
Language: English
Table of Contents:
   GENERAL INFORMATION
      Precautions for Disassembling and Assembling
      Tightening Torque
      Painting
      Bleeding Air from Hydraulic OilTank
   UPPERSTRUCTURE
      Cab
      Counterweight
      Pump Device
      Control Valve
      Swing Device
      DQR Valve
      Shuttle Valve
      8-Spool Solenoid Valve
      Oil Cooler Fan Motor
      Radiator Fan Motor
      Compressor Drive Motor
      Air Conditioner
      Lift Cylinder (Fast-Filling/Draining Device)
      Lift Cylinder (Sliding Fold-In Ladder)
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Travel Brake Valve
      Drive Tumbler
      Center Joint
      Adjuster Cylinder
      Front Idler
      Upper and Lower Roller
      Track
      Accumulator
      Welding Repair Procedure
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Bushing and Point

4. Troubleshooting Manual (TT18ME00)
Format: PDF, 250 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Excavator Test
      Component Test
   TROUBLESHOOTING
      General
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection

5. Operational Principle Manual (TO18ME00)
Format: PDF, 270 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      ELU System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Control Equipment
      D.Q.R Valve
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)

6. Operators Manual (EM18M12)
Format: PDF, 308 pages
Language: English

7. Operators Manual: Quick Visual Inspection (Loader Front) (KO44502)
Format: PDF, 248 pages
Language: English

8. Operators Manual: Quick Visual Inspection (Backhoe Front) (KO41502)
Format: PDF, 248 pages
Language: English

9. Operators Manual (EM18M11)
Format: PDF, 307 pages
Language: English

10. Wiring Diagram (TT18ME00CIR)
Format: PDF, 11 pages
Language: English
Table of Contents:
   EX1900-6,EX2600-6,EX3600-6 ELECTRICAL CIRCUIT DIAGRAM (CAB)
   EX1900-6(Up to serial No.1068), EX2500-6(Up to serial No.1087), EX3600-6(Up to serial No.1090) ELECTRICAL CIRCUIT DIAGRAM (ELECTRICAL EQUIPMENT BOX 1/2)
   EX1900-6(Serial No.1069 and up), EX2500-6(Serial No.1088 and up), EX3600-6(Serial No.1091 and up) ELECTRICAL CIRCUIT DIAGRAM (ELECTRICAL EQUIPMENT BOX 1/2)
   EX1900-6,EX2600-6,EX3600-6 ELECTRICAL CIRCUIT DIAGRAM (ELECTRICAL EQUIPMENT BOX 2/2)
   EX3600-6 ELECTRICAL CIRCUIT DIAGRAM (MACHINE LEFT)
   EX3600-6 ELECTRICAL CIRCUIT DIAGRAM (MACHINE CENTER)
   EX3600-6 ELECTRICAL CIRCUIT DIAGRAM (MACHINE RIGHT)
   EX1900-6,EX2600-6,EX3600-6 ELECTRIC CONNECTORS
   EX3600-6 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)(Selial No.1001)
   EX3600-6 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)(Serial No.1002 AND AFTER)
   EX3600-6 HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)

11. Assembly Manual (KO32601)
Format: PDF, 401 pages
Language: English
Table of Contents:
   1. Precautions
      1-1 Safety precautions for servicemen
      1-2 How to use a power wrench
      1-3 Work precautions
   2. Workers plan
   2'. Workers plan
      2-1 Transportation of Loader Front
      2-1' Transportation of Backhoe Front
   3. Parts check
   4. Preparations (loader front)
   4'. Preparations (backhoe front)
   5. Machines, apparatus, tools, and materials necessary for assembly
   6. Assembly of undercarriage
      6-1 Preparation
      6-2 Connection of track frame and side frames
      6-3 Connection of travel motor piping and adjuster piping
      6-4 Assembly of motor covers and step
      6-5 Disassembly procedures for shipment (Procedure, Track)
      6-6 Assembly of travel motor guard and mission guard(option)
   7. Connection of undercarriage and superstructure
      7-1 Preparations before connection
      7-2 Preparation of undercarriage
      7-3 Preparation of main frame
      7-4 Connection of undercarriage and main frame assembly
      7-5 Connection of piping to center joint
      7-6 Assembly of bed (left)
      7-7 Assembly of bed (right)
      7-8 Installation of bed (right)
      7-9 Installation of bed (left)
      7-10 Assembly of engine unit
      7-11 Mounting of counterweight & reserve tank
      7-12 Connecting of various sections
      7-13 Checking of stop valves
      7-14 Final check of superstructure
      7-15 Releasing air from main pumps
      7-16 Trial operation of superstructure
      7-17 Disassembly procedures for shipment
      7-18 Assembly of parts (option)
   8. Mounting procedure for loader front-end attachment
      8-1 Preparation
      8-2 Mounting of boom
      8-3 Installation of bucket cylinders
      8-4 Mounting of arm
      8-5 Mounting of bucket
      8-6 Releasing air from the cylinders
      8-7 Adjustment of track link tension
      8-8 Final trial operation check
      8-9 Disassembly procedures for shipment
   8'. Mounting procedure for backhoe front-end attachment
      8'-1 Preparation
      8'-2 Mounting of boom
      8'-3 Installation of arm
      8'-4 Mounting of bucket
      8'-5 Releasing air from the cylinders
      8'-6 Adjustment of track link tension
      8'-7 Final trial operation check
      8'-8 Disassembly procedures for shipment
   9. Checks after completing the assembly
   10. Checking machine performance

12. Check Sheets: Visual Inspection (Backhoe Front) (KO361B03)
Format: PDF, 37 pages
Language: English

13. Check Sheets: Daily and Weekly Maintenance (KO33300)
Format: PDF, 4 pages
Language: English

14. Check Sheets: Monthly Maintenance (KO33400)
Format: PDF, 73 pages
Language: English
Table of Contents:
   CHECK SHEETS FOR EX3600-6
      1 50 HOURS to 1250 HOURS
      2 1500 HOURS to 2500 HOURS
      3 2750 HOURS to 3750 HOURS
      4 4000 HOURS to 5000 HOURS
      5 5250 HOURS to 6250 HOURS
      6 6500 HOURS to 7500 HOURS
      7 7750 HOURS to 8750 HOURS
      8 9000 HOURS to 10000 HOURS
      9 10250 HOURS to 11250 HOURS
      10 11500 HOURS to 12500 HOURS
      11 12750 HOURS to 13750 HOURS
      12 14000 HOURS to 15000 HOURS
      13 15250 HOURS to 16250 HOURS
      14 16500 HOURS to 17500 HOURS
      15 17750 HOURS to 18750 HOURS
      16 19000 HOURS to 20000 HOURS
      EX3600-6 CHECK POINTS : 1
      EX3600-6 CHECK POINTS : 2
      FOR EX3600-6 PERIODIC REPLACEMENT OF RUBBER HOSES
      HOW TO USE THE EX3600-6 SHEETS

15. Check Sheets: UT Inspection (Backhoe Front) (KO38401)
Format: PDF, 64 pages
Language: English

16. Check Sheets: UT Inspection (Loader Front) (KO52601)
Format: PDF, 64 pages
Language: English

17. Check Sheets: Visual Inspection (Loader Front) (KO361L03)
Format: PDF, 39 pages
Language: English