All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX5600-6.

This manuals will assist you in diagnosing, repairing, troubleshooting, operating, and checking for your hydraulic excavator.
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Covered Models:
   EX5600-6

The manual comprises 18 documents, including five Workshop Manuals, the Troubleshooting Manual, Operational Principle Manual, three Operators Manuals, Wiring Diagram, and 7 Check Sheets

1. Workshop Manual: Pump Transmission (WSDPDE18Y2)
Format: PDF, 108 pages
Language: English

2. Workshop Manual (WKCAE00)
Format: PDF, 572 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling andAssembling
      Tightening
      Painting
      Bleeding Air from Hydraulic OilTank
   UPPERSTRUCTURE
      Cab
      Counterweight
      Pump Device
      Control Valve
      Swing Device
      DQR Valve
      EHC Valve
      Oil Cooler Fan Motor
      Compressor Drive Motor
      Air Conditioner
      Lift Cylinder(Fast-Filling System)
      Lift Cylinder(Folding Stairway)
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Travel Brake Valve
      Drive Tumbler
      Center Joint
      Adjuster Cylinder
      Front Idler
      Upper and Lower Roller
      Track
      Accumulator
      Welding Repair Procedure
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Bushing and Point

3. Workshop Manual: Pump Transmission (WSDPDE18Y2)
Format: PDF, 108 pages
Language: English

4. Workshop Manual: Travel Motor (M3B) (WSDTME1861)
Format: PDF, 196 pages
Language: English

5. Workshop Manual: Pump Transmission (WSDPDE186)
Format: PDF, 110 pages
Language: English

6. Troubleshooting Manual (TTKCAE00)
Format: PDF, 442 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Excavator Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Cross Reference Table
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Troubleshooting C
      Electrical System Inspection

7. Operational Principle Manual (TOKCAE00)
Format: PDF, 333 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Specifications
      Component Layout
   SYSTEM
      Controller
      Control System
      ELU System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Control Equipment
      D Q R Valve
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)

8. Operators Manual: Visual Inspection (Loader Front) (KO45001)
Format: PDF, 248 pages
Language: English

9. Operators Manual: Visual Inspection (Backhoe Front) (KO42001)
Format: PDF, 248 pages
Language: English

10. Operators Manual (EMKCA15)
Format: PDF, 328 pages
Language: English
Table of Contents:
   INTRODUCTION
   INDEX
   MACHINE NUMBERS
   SAFETY
   SAFETY SIGNS
   COMPONENTS NAME
   HANDLING STAIRWAY/EMERGENCY ESCAPE DEVICE
   OPERATOR’S STATION
   BREAK-IN
   OPERATING ENGINE
   DRIVING MACHINE
   OPERATING MACHINE
   MAINTENANCE
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
   INDEX

11. Wiring Diagram (TTKCAE00CIR)
Format: PDF, 10 pages
Language: English
Table of Contents:
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 1/7
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 2/7
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 3/7
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 4/7
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 5/7
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 6/7
   EX5600-6 ELECTRICAL CIRCUIT DIAGRAM 7/7
   EX5600-6 CONNECTORS
   EX5600-6 HYDRAULIC CIRCUIT DIAGRAM (BACKHOE)
   EX5600-6 HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)

12. Check Sheets: Parts Visual Check (KO54700)
Format: PDF, 79 pages
Language: English
Table of Contents:
   INTRODUCTION
   INSPECTION PROCEDURE
   PRECAUTIONS FOR INSPECTION
   PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
   PIPING SYSTEM
   ELECTRIC PARTS
   FUNCTIONAL CHECK

13. Check Sheets: UT Inspection (KO54200)
Format: PDF, 66 pages
Language: English
Table of Contents:
   INTRODUCTION
   DISTRIBUTION OF THE INSPECTION SHEET
   DEFINITION OF THE DEFECT LENGTH INULTRA-SONIC TESTING
   INSPECTION PROCEDURE
   EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
   ULTRA-SONIC EXAMINATIONREPORT FOR THE STRUCTURE
   Track Frame
   Loader Boom
   Loader Arm

14. Check Sheets: Visual Inspection (Loader Front) (KO362(L)02)
Format: PDF, 44 pages
Language: English
Table of Contents:
   INTRODUCTION
   COMPLETING AND SUBMITTING THE INSPECTION SHEETS
   INSPECTION PROCEDURE
   STRUCTURE VISUAL INSPECTIONCHECK REPORT
   Track Frame
   Side Frame
   Main Frame
   Loader Boom
   Loader Arm
   Seat: Screw (Loader Boom)
   Seat: Screw (Loader Arm)

15. Check Sheets: UT Inspection (Backhoe Front) (KO49600)
Format: PDF, 75 pages
Language: English
Table of Contents:
   01-EX5600-6 Backhoe Cover Track Frame body
   02-EX5600-6 Backhoe Boom1_Sheet06-13
   03-EX5600-6 Backhoe Boom3_Sheet14-18
   04-EX5600-6 Backhoe Boom2_Sheet19-23
   05-EX5600-6 Backhoe Arm

16. Check Sheets: Monthly Maintenance (KO38900)
Format: PDF, 71 pages
Language: English
Table of Contents:
   EX5600-6 CHECK POINTS: 1
   EX5600 -6 CHECK POINTS: 2
   PERIODIC REPLACEMENT OF RUBBER HOSES
   1 50 HOURS to 1250 HOURS
   2 1500 HOURS to 2500 HOURS
   3 2750 HOURS to 3750 HOUR
   4 4000 HOURS to 5000 HOURS
   5 5250 HOURS to 6250 HOURS
   6 6500 HOURS to 7500 HOURS
   7 7750 HOURS to 8750 HOURS
   8 9000 HOURS to 10000 HOURS
   9 10250 HOURS to 11250 HOURS
   10 11500 HOURS to 12500 HOURS
   11 12750 HOURS to 13750 HOURS
   12 14000 HOURS to 15000 HOURS
   13 15250 HOURS to 16250 HOURS
   14 16500 HOURS to 17500 HOURS
   15 17750 HOURS to 18750 HOURS
   16 19000 HOURS to 20000 HOURS

17. Check Sheets: Daily and Weekly Maintenance (KO38800)
Format: PDF, 102 pages
Language: English
Table of Contents:
   EX5600 -6 CHECK POINTS
   CHECK SHEETS

18. Check Sheets: Visual Inspection (Backhoe Front) (KO362(B)02)
Format: PDF, 44 pages
Language: English
Table of Contents:
   INTRODUCTION
   COMPLETING AND SUBMITTING THE INSPECTION SHEETS
   INSPECTION PROCEDURE
   STRUCTURE VISUAL INSPECTIONCHECK REPORT
   Track Frame
   Side Frame
   Main Frame
   Backhoe Boom
   Backhoe Arm
   Seat: Screw (Backhoe Boom)
   Seat: Screw (Backhoe Arm)