All-Inclusive Factory Service Technical manual for Hitachi Hydraulic Excavators Models EX5600E-6.

This manuals will assist you in diagnosing, repairing, troubleshooting, operating, and checking for your hydraulic excavator.
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Covered Models:
   EX5600E-6

The manual comprises 15 documents, including three Workshop Manuals, two Troubleshooting Manuals, two Operational Principle Manuals, two Operators Manuals, two Wiring Diagrams, and four Check Sheets

1. Workshop Manual: Travel Motor (M3B) (WSDTME1861)
Format: PDF, 196 pages
Language: English

2. Workshop Manual (WKCBEN00)
Format: PDF, 164 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air
      Disconnect from Power Supply and Short Circuit to Ground
   UPPERSTRUCTURE
      Electric Motor
      Slip Ring
      Pump Transmission
   UNDERCARRIAGE
      Center Joint

3. Workshop Manual (WKCAE00)
Format: PDF, 572 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling andAssembling
      Tightening
      Painting
      Bleeding Air from Hydraulic OilTank
   UPPERSTRUCTURE
      Cab
      Counterweight
      Pump Device
      Control Valve
      Swing Device
      DQR Valve
      EHC Valve
      Oil Cooler Fan Motor
      Compressor Drive Motor
      Air Conditioner
      Lift Cylinder(Fast-Filling System)
      Lift Cylinder(Folding Stairway)
   UNDERCARRIAGE
      Swing Bearing
      Travel Device
      Travel Brake Valve
      Drive Tumbler
      Center Joint
      Adjuster Cylinder
      Front Idler
      Upper and Lower Roller
      Track
      Accumulator
      Welding Repair Procedure
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Bushing and Point

4. Troubleshooting Manual: 60Hz specifications (TTKCB91EN00)
Format: PDF, 372 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Main Motor Test
      Machine Performance Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Cross Reference Table
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Electrical System Inspection
      Maintenance

5. Troubleshooting Manual (TTKCB-EN-00)
Format: PDF, 414 pages
Language: English
Table of Contents:
   OPERATIONALPERFORMANCE TEST
      Introduction
      Standard
      Electric Motor Test
      Excavator Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Cross Referance Table
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Electrical System Inspection
      Maintenance

6. Operational Principle Manual: 60Hz specifications (TOKCB91-EN-00)
Format: PDF, 385 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      ELU System
      Hydraulic System
      Electrical System
      Electrical System (6600 V)
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Control Equipment
      DQR Valve
      Travel Device
      Others (Upperstructure)
      Others (Undercarriage)

7. Operational Principle Manual (TOKCB-EN-00)
Format: PDF, 392 pages
Language: English
Table of Contents:
   TOKCB-EN-00
   INTRODUCTION
   SECTION AND GROUP CONTENTS
   SECTION 1 GENERAL
      Group 1 Specifications
      Group 2 Component Layout
      Group 3 Component Specifications
   SECTION 2 SYSTEM
      Group 1 Controller
      Group 2 Control System
      Group 3 ELU System
      Group 4 Hydraulic System
      Group 5 Electrical System
      Group 6 Electrical System (6600 V)
   SECTION 3 COMPONENT OPERATION
      Group 1 Pump Device
      Group 2 Swing Device
      Group 3 Control Valve
      Group 4 Control Equipment
      Group 5 DQR Valve
      Group 6 Travel Device
      Group 7 Others (Upperstructure)
      Group 8 Others (Undercarriage)
   SERVICE MANUAL REVISION REQUEST FORM

8. Operators Manual: Visual Inspection (Loader Front) (KO45001)
Format: PDF, 248 pages
Language: English

9. Operators Manual: Visual Inspection (Backhoe Front) (KO42001)
Format: PDF, 248 pages
Language: English

10. Wiring Diagram: 60Hz specifications (TTKCB91EN00CIR)
Format: PDF, 17 pages
Language: English
Table of Contents:
   EX5600E-6 ELECTRICAL CIRCUIT DIAGRAM (1/7)
   EX5600E-6 ELECTRICAL CIRCUIT DIAGRAM (2/7)
   EX5600E-6 ELECTRICAL CIRCUIT DIAGRAM (3/7)
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM (4/7)
   EX5600E-6 ELECTRICAL CIRCUIT DIAGRAM (5/7)
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM (6/7)
   EX5600E-6 ELECTRICAL CIRCUIT DIAGRAM (7/7)
   EX5600E-6(60HZ) CONNECTORS
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM (CUBICLE)
   EX5600E-6 (60Hz) RATING LIST
   EX5600E-6 (60Hz) CONTROL PANEL
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM CUBICLE (1/4) SH.No.H01 to H04
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM CUBICLE (2/4) SH.No.H05 to H08
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM CUBICLE (3/4) SH.No.H09 to H12
   EX5600E-6 (60Hz) ELECTRICAL CIRCUIT DIAGRAM CUBICLE (4/4) SH.No.H13
   EX5600E-6 (60Hz) CABLE CONNECTION DIAGRAM
   EX5600E-6(60Hz) HYDRAULIC CIRCUIT DIAGRAM (LOADING SHOVEL)

11. Wiring Diagram (TTKCB-EN-00_circuit)
Format: PDF, 18 pages
Language: English
Table of Contents:
   ELECTRICAL CIRCUIT DIAGRAM (1/7)
   ELECTRICAL CIRCUIT DIAGRAM (2/7)
   ELECTRICAL CIRCUIT DIAGRAM (3/7)
   ELECTRICAL CIRCUIT DIAGRAM (4/7)
   ELECTRICAL CIRCUIT DIAGRAM (5/7)
   ELECTRICAL CIRCUIT DIAGRAM (6/7)
   ELECTRICAL CIRCUIT DIAGRAM (7/7)
   CONNECTORS
   ELECTRICAL CIRCUIT DIAGRAM (CUBICLE)
   RATING_LIST
   CONTROL_PANEL
   ELECTRICAL CIRCUIT DIAGRAM CUBICLE (1/4)SH.NoH01 to H04
   ELECTRICAL CIRCUIT DIAGRAM CUBICLE (2/4)SH.NoH05 to H08
   ELECTRICAL CIRCUIT DIAGRAM CUBICLE (3/4)SH.NoH09 to H12
   ELECTRICAL CIRCUIT DIAGRAM CUBICLE (4/4)SH.NoH13 to H14
   CABLE CONNECTION DIAGRAM
   HYDRAULIC CIRCUIT DIAGRAM(LOADING SHOVEL)
   HYDRAULIC CIRCUIT DIAGRAM(BACKHOE)

12. Check Sheets: Parts Visual Check (KO54700)
Format: PDF, 79 pages
Language: English
Table of Contents:
   INTRODUCTION
   INSPECTION PROCEDURE
   PRECAUTIONS FOR INSPECTION
   PRECAUTIONS IN USING THE PARTS VISUAL CHECK SHEET
   PIPING SYSTEM
   ELECTRIC PARTS
   FUNCTIONAL CHECK

13. Check Sheets: UT Inspection (KO54200)
Format: PDF, 66 pages
Language: English
Table of Contents:
   INTRODUCTION
   DISTRIBUTION OF THE INSPECTION SHEET
   DEFINITION OF THE DEFECT LENGTH INULTRA-SONIC TESTING
   INSPECTION PROCEDURE
   EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
   ULTRA-SONIC EXAMINATIONREPORT FOR THE STRUCTURE
   Track Frame
   Loader Boom
   Loader Arm

14. Check Sheets: Visual Inspection (Loader Front) (KO362(L)02)
Format: PDF, 44 pages
Language: English
Table of Contents:
   INTRODUCTION
   COMPLETING AND SUBMITTING THE INSPECTION SHEETS
   INSPECTION PROCEDURE
   STRUCTURE VISUAL INSPECTIONCHECK REPORT
   Track Frame
   Side Frame
   Main Frame
   Loader Boom
   Loader Arm
   Seat: Screw (Loader Boom)
   Seat: Screw (Loader Arm)

15. Check Sheets: Visual Inspection (Backhoe Front) (KO362(B)02)
Format: PDF, 44 pages
Language: English
Table of Contents:
   INTRODUCTION
   COMPLETING AND SUBMITTING THE INSPECTION SHEETS
   INSPECTION PROCEDURE
   STRUCTURE VISUAL INSPECTIONCHECK REPORT
   Track Frame
   Side Frame
   Main Frame
   Backhoe Boom
   Backhoe Arm
   Seat: Screw (Backhoe Boom)
   Seat: Screw (Backhoe Arm)