All-Inclusive Factory Service Technical manual for Hitachi Wheel Loaders Models Zaxis ZW310.

This manual will assist you in troubleshooting, operating, and finding spare parts for your wheel loader.

Covered Models:
   Zaxis ZW310

The manual comprises 10 documents, including the Troubleshooting Manual, Operational Principle Manual, Operators Manual, Wiring Diagram, Hydraulic Circuit Diagram, four Parts Catalogs, and Engine Parts Catalog

1. Troubleshooting Manual (ZW310_TECHNICAL_MANUEL_Troubleshooting)
Format: PDF, 569 pages
Language: English
Table of Contents:
   INTRODUCTION
   SAFETY
      RECOGNIZE SAFETY INFORMATION
      UNDERSTAND SIGNAL WORDS
      FOLLOW SAFETY INSTRUCTIONS
      PREPARE FOR EMERGENCIES
      WEAR PROTECTIVE CLOTHING
      PROTECT AGAINST NOISE
      NSPECT MACHINE
      GENERAL PRECAUTIONS FOR CAB
      USE HANDHOLDS AND STEPS
      ADJUST THE OPERATOR'S SEAT
      ENSURE SAFETY BEFORE RISING FROMOR LEAVING OPERATOR’S SEAT
      FASTEN YOUR SEAT BELT
      MOVE AND OPERATE MACHINE SAFELY
      HANDLE STARTING AIDS SAFELY
      OPERATE ONLY FROM OPERATOR'SSEAT
      JUMP STARTING
      INVESTIGATE JOB SITE BEFOREHAND
      EQUIPMENT OF HEAD GUARD, ROPS,FOPS
      PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
      KEEP RIDERS OFF MACHINE
      DRIVE SAFELY
      DRIVE MACHINE SAFELY (WORK SITE)
      DRIVE SAFELY WITH BUCKET LOADED
      DRIVE ON SNOW SAFELY
      TRAVEL ON PUBLIC ROADS SAFELY
      AVOID INJURY FROM ROLLAWAY ACCIDENTS
      AVOID ACCIDENTS FROM BACKING UPAND TURNING
      AVOID POSITIONING BUCKET OVERANYONE
      AVOID TIPPING
      NEVER UNDERCUT A HIGH BANK
      DIG WITH CAUTION
      PERFORM TRUCK LOADING SAFELY
      AVOID POWER LINES
      PRECAUTIONS FOR OPERATION
      PRECAUTIONS FOR LIGHTENING
      OBJECT HANDLING
      PROTECT AGAINST FLYING DEBRIS
      PARK MACHINE SAFELY
      STORE ATTACHMENTS SAFELY
      TRANSPORT SAFELY
      HANDLE FLUIDS SAFELY-AVOID FIRES
      PRACTICE SAFE MAINTENANCE
      WARN OTHERS OF SERVICE WORK
      SUPPORT MACHINE PROPERLY
      STAY CLEAR OF MOVING PARTS
      SUPPORT MAINTENANCE PROPERLY
      PREVENT PARTS FROM FLYING
      PREVENT BURNS
      REPLACE RUBBER HOSES PERIODICALLY
      PREVENT FIRES
      EVACUATING IN CASE OF FIRE
      BEWARE OF EXHAUST FUMES
      PRECAUTIONS FOR WELDING ANDGRINDING
      AVOID HEATING NEAR PRESSURIZEDFLUID LINES
      AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
      REMOVE PAINT BEFORE WELDING ORHEATING
      BEWARE OF ASBESTOS DUST
      PREVENT BATTERY EXPLOSIONS
      SERVICE AIR CONDITIONING SYSTEMSAFELY
      HANDLE CHEMICAL PRODUCTS SAFELY
      DISPOSE OF WASTE PROPERLY
      BEFORE RETURNING THE MACHINE TOTHE CUSTOMER
   SECTION AND GROUP CONTENTS
   SECTION 4 OPERATIONALPERFORMANCE TEST
      Group 1 Introduction
      Group 2 Standard
      Group 3 Engine Test
      Group 4 Wheel Loader Test
      Group 5 Component Test
      Group 6 Adjustment
   SECTION 5 TROUBLESHOOTING
      Group 1 Diagnosing Procedure
      Group 2 Dr.ZX
      Group 3 e-Wheel
      Group 4 Component Layout
      Group 5 Troubleshooting A
      Group 6 Troubleshooting B
      Group 7 Troubleshooting C
      Group 8 Electrical System Inspection
   SERVICE MANUAL REVISION REQUEST FORM
   THE ATTACHED DIAGRAM LIST

2. Operational Principle Manual (ZW310_TECHNICAL_MANUEL_Operational_Principle!)
Format: PDF, 406 pages
Language: English
Table of Contents:
   ZW310 TECHNICAL MANUAL Operational Principle.pdf
      Operational Principle
      INTRODUCTION
      SECTION AND GROUPCONTENTS
      GENERAL
      SYSTEM
      COMPONENT OPERATION

3. Operators Manual (ZW_220-250-310_OPR._EGITIMI)
Format: PDF, 330 pages
Language: English

4. Wiring Diagram (zw310_TUM_DIAGRAM)
Format: PDF, 17 pages
Language: English
Table of Contents:
   ELECTRIC CIRCUIT DIAGRAM 1
   ELECTRIC CIRCUIT DIAGRAM 2
   LIFT ARM PROXIMITY SWITCH HARNESS (EU STANDARD, GENERAL STANDARD)
   LIFT ARM ANGLE SENSOR HARNESS (EU STANDARD, GENERAL STANDARD) (OPTIONAL) LIFT ARM ANGLE SENSOR HARNESS (OPTIONAL)
   FRONT LIGHT HARNESS (EU STANDARD, GENERAL STANDARD)
   FRONT HARNESS (EU STANDARD, GENERAL STANDARD)
   CENTER HARNESS (EU STANDARD, GENERAL STANDARD)
   FRONT CONSOLE HARNESS 1 (EU STANDARD, GENERAL STANDARD)
   FRONT CONSOLE HARNESS 2 (EU STANDARD, GENERAL STANDARD)
   SIDE CONSOLE HARNESS 1 (EU STANDARD, GENERAL STANDARD)
   SIDE CONSOLE HARNESS 2 (EU STANDARD, GENERAL STANDARD) (FOR STANDARD TWO LEVER PILOT VALVE)
   SIDE CONSOLE HARNESS 3 (EU STANDARD, GENERAL STANDARD) (FOR OPTIONAL JOY STICK LEVER PILOT VALVE)
   REAR CONSOLE HARNESS
   TRANSMISSION HARNESS (GENERAL STANDARD)
   REAR FRAME HARNESS
   HYDRAULIC CIRCUIT DIAGRAM (EU STANDARD)
   HYDRAULIC CIRCUIT DIAGRAM (GENERAL STANDARD)

5. Hydraulic Circuit Diagram (Hitachi_ZW310_Hydraulic_Diagram)
Format: PDF, 1 page
Language: English

6. Parts Catalog (ZW310_HID.KATALOK_P4HA-E1-2)
Format: PDF, 230 pages
Language: English
Table of Contents:
   PUMP
   MOTOR
   VALVE
   CYLINDER
   POWER TRAIN
   OTHERS
   PARTS INDEX

7. Parts Catalog (Hitachi_ZW310_Parts_Catalogue_P4HA-E1-1)
Format: PDF, 192 pages
Language: English
Table of Contents:
   POWER TRAIN
   CYLINDER
   VALVE
   OTHERS
   PARTS INDEX

8. Parts Catalog (Hitachi_ZW310_Parts_Catalogue_P4HA-1-3)
Format: PDF, 597 pages
Language: English
Table of Contents:
   ENGINE
   POWER TRAIN
   CHASSIS
   CAB
   ELECTRICAL SYSTEM
   HYDRAULIC SYSTEM
   LOADER ATTACHIMENT
   ROAD HOMOLOGATION PARTS
   TOOLS
   NAME-PLATE
   PARTS INDEX

9. Parts Catalog (Hitachi_ZW310_Parts_Catalogue_P4HA-1-2)
Format: PDF, 412 pages
Language: English
Table of Contents:
   ENGINE
   COOLING SYSTEM
   FUEL SYSTEM
   EXHAUST SYSTEM
   ELECTRICAL
   DRIVE AXLE
   PROPELLER SHAFT
   TRANSMISSION
   TORQUE CONVERTER
   STEERING COLUMN
   TIRE
   POWER STEERING
   BRAKE
   FRAME
   COVER
   FLOOR BOARD
   AIR CONDITIONER
   CAB
   SEAT
   COCKPIT
   MAIN PUMP
   VALVE
   PILOT PIPING
   OIL TANK
   MAIN PIPING
   GREASE PIPING
   TORQUE CONVERTER PIPING
   LIFT ARM CYLINDER
   BUCKET CYLINDER
   LIFT ARM
   BUCKET
   DECAL
   TOOLS
   ROAD HOMOLOGATION SPECIFICATION
   PARTS INDEX

10. Engine Parts Catalog (Hitachi_ZW310_Engine_Parts_Catalogue_PE-OM460)
Format: PDF, 62 pages
Language: English, Japan
Table of Contents:
   ENGINE BODY
   HEAD and VALVE MECHANISM
   INLET and EXHAUST SYSTEM
   LUBRICATION SYSTEM
   COOLING SYSTEM
   FUEL SYSTEM
   ELECTRICAL PARTS
   PARTS NUMBER INDEX