All-Inclusive Factory Service Technical manual for Hitachi Wheel Excavators Models Zaxis 210W-3 and Zaxis 220W-3.

This manuals will assist you in diagnosing, repairing, troubleshooting, repairing engine, operating, and other for your wheel excavator.
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Covered Models:
   Zaxis 210W-3
   Zaxis 220W-3

The manual comprises 13 documents, including two Workshop Manuals, three Troubleshooting Manuals, two Engine Technical Manuals, two Operational Principle Manuals, the Operators Manual, two Wiring Diagrams, and Aditional Service Information

1. Workshop Manual (WCJB-E-00-SP)
Format: PDF, 596 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air from Hydraulic Oil Tank
   UPPERSTRUCTURE
      Cab
      Counterweight
      Main Frame
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      Electric Lever
      Signal Control Valve
      Travel Shockless Valve
      Solenoid Valve
      Pilot Shut-Off Solenoid Valve
      Steering Valve
      Brake Valve
      Accumulator Charge Valve
   UNDERCARRIAGE
      Swing Bearing
      Travel Motor
      Center Joint
      Transmission
      Axle
      Axle Lock Cylinder
      Operate Check Valve
      Solenoid Valve
      Transmission Changeover Solenoid Valve
      Propeller Shaft
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Hose Rupture Valve
      Operate Check Valve

2. Workshop Manual (WCJB-E-00)
Format: PDF, 596 pages
Language: English
Table of Contents:
   GENERAL
      Precautions for Disassembling and Assembling
      Tightening
      Painting
      Bleeding Air from Hydraulic Oil Tank
   UPPERSTRUCTURE
      Cab
      Counterweight
      Main Frame
      Pump Device
      Control Valve
      Swing Device
      Pilot Valve
      Electric Lever
      Signal Control Valve
      Travel Shockless Valve
      Solenoid Valve
      Pilot Shut-Off Solenoid Valve
      Steering Valve
      Brake Valve
      Accumulator Charge Valve
   UNDERCARRIAGE
      Swing Bearing
      Travel Motor
      Center Joint
      Transmission
      Axle
      Axle Lock Cylinder
      Operate Check Valve
      Solenoid Valve
      Transmission Changeover Solenoid Valve
      Propeller Shaft
   FRONT ATTACHMENT
      Front Attachment
      Cylinder
      Hose Rupture Valve
      Operate Check Valve

3. Troubleshooting Manual (TTCJB-E-00-SP)
Format: PDF, 584 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Excavator Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Monitor Unit
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Electrical System Inspection

4. Troubleshooting Manual Update (TTCJB-E-00_updated+information_15pages(070618)
Format: PDF, 15 pages
Language: English

5. Troubleshooting Manual (TTCJB-E-00(070618))
Format: PDF, 632 pages
Language: English
Table of Contents:
   OPERATIONAL PERFORMANCE TEST
      Introduction
      Standard
      Engine Test
      Excavator Test
      Component Test
   TROUBLESHOOTING
      Diagnosing Procedure
      Monitor Unit
      Dr. ZX
      ICF
      Component Layout
      Troubleshooting A
      Troubleshooting B
      Electrical System Inspection

6. Engine Technical Manual (KM-4HK1-E-02)
Format: PDF, 548 pages
Language: English
Table of Contents:
   Control System
      4HK1-24V Electronic Control Fuel Injection System (Common Rail Type)
         How to Use This Manual
         Precautions on Service Work
         Procedure of Trouble Diagnosis
         How to Inspect Injector
         How to Use Breaker Box
         Engine Control System
         List of Function Checks
         List of Diagnostic Trouble Codes
         List of Trouble Symptom
         Special Tool

7. Engine Technical Manual (KM-4HK1_6HK1-E-03)
Format: PDF, 362 pages
Language: English
Table of Contents:
   ENGINE MECHANICAL (4HK1, 6HK1)
      ISUZU DIESEL ENGINE (4HK1, 6HK1)
      Cylinder Head Cover
      Inlet Cover
      Turbocharger and Exhaust Manifold
      Timing Gear Train
      Rocker Arm Shaft ASM
      Camshaft ASM
      Valve Stem Seal, Valve Spring
      Cylinder Head
      Piston, Connecting Rod
      Flywheel
      Front Cover
      Crankshaft Front Oil Seal
      Crankshaft Rear Oil Seal
      Crankshaft
      Cylinder Block
      Lubrication System
      Oil Port Cover ASM
      Oil Cooler
      Oil Pan
      Oil Pump
      Oil Pressure Switch
   Cooling System
      Cooling System
      Water Pump (4HK1)
      Water Pump (4HK1 with High Fan Model)
      Water Pump (6HK1)
      Thermostat
      Drive Belt
      High Fan
   Fuel System
      Fuel System
      Fuel Filter ASM
      Fuel Filter Element
      Fuel Injector
      Fuel Supply Pump (4HK1)
      Fuel Supply Pump (6HK1)
      Strainer, Gauze filter
      Suction Control Valve
      Electromagnetic Pump Filter
      Common Rail
   Engine Electrical
      Service Precautions
      Charging System
      Generator (4HK1)
      Generator (6HK1)
      Disassembly and Inspection of Generator
      Starting System
      Starter (4HK1)
      Starter (6HK1)
      Disassembly and Inspection of Starter
      Assembly of Starter
      Preheating System
   Exhaust System
      EGR System
      EGR Valve and EGR Cooler
      Exhaust System
      Turbocharger (6HK1)
      Turbocharger (4HK1)
      Measurement Tool
      Other Material

8. Operational Principle Manual (TOCJB-E-00-SP)
Format: PDF, 536 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      ECM System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Electric Lever
      Transmission
      Axle
      Travel Motor
      Signal Control Valve
      Steering Valve
      Brake Valve
      Others (Upperstructure)
      Others (Undercarriage)

9. Operational Principle Manual (TOCJB-E-00)
Format: PDF, 536 pages
Language: English
Table of Contents:
   GENERAL
      Specifications
      Component Layout
      Component Specifications
   SYSTEM
      Controller
      Control System
      ECM System
      Hydraulic System
      Electrical System
   COMPONENT OPERATION
      Pump Device
      Swing Device
      Control Valve
      Pilot Valve
      Electric Lever
      Transmission
      Axle
      Travel Motor
      Signal Control Valve
      Steering Valve
      Brake Valve
      Others (Upperstructure)
      Others (Undercarriage)

10. Operators Manual (EMCGB-1-2)
Format: PDF, 369 pages
Language: English
Table of Contents:
   INTRODUCTION
   INDEX
   MACHINE NUMBERS
   SAFETY
   SAFETY SIGNS
   COMPONENTS NAME
   OPERATORS STATION
   BREAK-IN
   OPERATING THE ENGINE
   DRIVING THE MACHINE
   OPERATING THE MACHINE
   TRANSPORTING
   MAINTENANCE
   MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
   STORAGE
   TROUBLESHOOTING
   SPECIFICATIONS
   OPTIONAL ATTACHMENTS AND DEVICES
   INDEX

11. Wiring Diagram (TTCJB-E-00_CIRCUIT-2(e-Cabinet+only))
Format: PDF, 14 pages
Language: English
Table of Contents:
   ZAXIS210W-3/220W-3 FRONT ATTACHMENT HARNESS (OPTIONAL)
   ZAXIS210W-3/220W-3 FLOW RATE SELECTOR HARNESS (OPTIONAL)
   ZAXIS210W-3/220W-3 SELECTOR VALVE / SECONDARY PILOT RELIEF SELECTOR HARNESS (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 BOOM BOTTOM PRESSURE SENSOR HARNESS (OPTIONAL)
   ZAXIS210W-3/220W-3 ASSIST HARNESS (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 FLOW RATE ADJUSTMENT ASSIST HARNESS (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 ASSIST HARNESS (1) (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 ASSIST HARNESS (2) (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 OVERLOAD ALARM HARNESS (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 OVERLOAD ALARM SUB HARNESS (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 GRIP EXTENSION HARNESS (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 GRIP EXTENSION HARNESS (FNR)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 HEATER SEAT HARNES (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 AUTO-CRUISE HARNESS (OPTIONAL)

12. Wiring Diagram (TTCJB-E-00_circuit)
Format: PDF, 20 pages
Language: English
Table of Contents:
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 ELECTRICAL CIRCUIT DIAGRAM (STANDARD)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 ELECTRICAL CIRCUIT DIAGRAM (OPTIONAL)
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 CONNECTORS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 CAB HARNESS
   ZAXIS210W-3/220W-3 ENGINE HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 FLOOR HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 MONITOR HARNESS
   ZAXIS170W-3/190W-3/210W-3/220W-3 CHASSIS HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 LEFT CONSOLE HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 AUXILIARY / POSITIONING SELECTION HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 BLADE / OUTRIGGER HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 LICENSE PLATE HARNESS
   ZAXIS210W-3/220W-3 POSITIONING HARNESS
   ZAXIS140W-3/170W-3/190W-3/210W-3/220W-3 PRESSURE SENSOR (POSITIONING) HARNESS
   ZAXIS170W-3/190W-3/210W-3/220W-3 SWING PARKING BRAKE RELEASE HARNESS
   ZAXIS210W-3/220W-3 POWER DIGGING HARNESS
   ZAXIS210W-3/220W-3 HYDRAULIC CIRCUIT DIAGRAM (2-PIECE BOOM, FULLY OPTIONAL)
   ZAXIS210W-3/220W-3 HYDRAULIC CIRCUIT DIAGRAM (MONOBLOCK BOOM, FULLY OPTIONAL)

13. Aditional Service Information (ZX210W-3_add)
Language: English